Die Casting Zinc Alloys Quick Info. Die casting zinc alloys is a common practice amid metalworkers due to the fact that zinc alloys have several uses. Zinc has decent properties: it doesn’t rust, it is light yet durable, it’s non-corrosive, …
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Die Castings Used for Buses and Multiple Applications of Die-Casts
Die Castings Used for Buses and Multiple Applications of Die-Casts. Try to look around when you are inside a bus. Examine the door frames, rods, fixtures and fittings between rods. You will notice that they are all products of a metal-working process known as die casting. Die castings used for buses are important because they do not only form the frames of the vehicle; they also form the engine and mechanical parts.
Die casting is advantageous for bus parts because its products are smooth, tough and durable. The process involves shaping with high pressure, while the metal is still in molten form. Dies with mold cavities are used to impose detailed shapes on the molten metal. As the metal quickly solidifies, 10 to 175 mPa is exerted on it. In a way, this is a strength-treatment method, which produces parts with high yield (breaking) points.
Die castings used for buses come in simple forms of billets, circular and rectangular rods or plates. The versatility of casting is seen on intricate parts like 4-way fittings, which are used to connect poles and bars in the bus. Aluminum is commonly used for these parts, because it is more resistant to corrosion than other metals. It is also light and sturdy. The same method is used to manufacture faucets and water pipe fittings.
Die castings used for buses are not limited to non-moving or non-heated parts. Aluminum and magnesium castings are usually shaped into heat engine blocks. Small, non-heavy-duty gears can also be die-casted. The method can also be used on sprockets and elements that get in contact with chains.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, visit our website:Kinetic Die Casting Company
Metal Working for Aircrafts: Die Castings Used for Airplane Parts.
Metal Working for Aircrafts: Die Castings Used for Airplane Parts. When it comes to aircraft assembly parts, the most important considerations are safety, strength and reliability. The metal parts will sustain turbulence in the upper atmosphere, and they will experience inertial forces and several stresses. This is why die castings used for airplane parts are in-demand nowadays. Metal parts produced by die casting are characterized by high tensile strength, and resistance to torsional, flexural and tensional stresses.
In die casting, a pre-determined amount of molten metal is injected into a mold cavity. That cavity is formed by the cover die and the ejector die, which contain the shape of the target product. While the metal is cooling and solidifying, intense pressure is applied to compress the dies. Other than just shaping, this is a strength enhancing process. Yield can be expected to reach 69%.
Aluminum and magnesium are popular metals for die castings used for airplane parts. They are very durable, stable and with high melting points. Aluminum in particular is very light, comparable with treated plastics. These metals are used for frames and fixtures for the plane, and for fittings that connect bars and handles. Die casted Mg and Al is also present in the engine and mechanical rods.
Die casting is versatile because it can produce simple and complicated designs alike. Parts-supplying companies can finish hundreds of parts within minutes because the process is efficient for large-scale productions. Die castings used for airplane parts include plain sheets, billets and rods. More detailed castings include engine blocks, turbines and mechanical fixtures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
Production Advantages of Die Castings Used for Car Parts
Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars
To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.
The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Solving Problems of Porosity in Die Casting Parts
Solving Problems of Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
To fully understand this concept, one must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two dies. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
There are three levels of porosity in finished metal parts. The first two levels are acceptable, depending on the expected usage of the part. The third level means that the object is highly porous. There are large gas bubbles inside that will weaken the product against tension.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Posted in Diecasting Process
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts
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