Useful Information about Die Casting Zinc Automobile Parts. Manufacturing automobiles normally include die casting zinc automobile parts. An automobile is composed of thousands of parts, countless of which are manufactured from zinc. Zinc may also be joined with other alloys …
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Applications of Metal Working: Die Castings Used for Trucks
Applications of Metal Working: Die Castings Used for Trucks. Die casting is a popular method for cutting and shaping metal for industrial and commercial purposes. Die castings used for trucks is a good example. In the field of transportation equipment, safety is of the highest priority. This can be accomplished by having strong machine components and frames. Of course, they must have the right specifications down to the nearest fraction of a micrometer. Die casting satisfies all these requirements.
In die casting, molten metal is forced rapidly to take the shape of a mold. Then, high pressure (starting at 10 mega Pascals) is exerted until the metal cools and solidifies. Then, using ejector pins, the finished product will be released from the mold. Traditionally, sand casting is used to create die castings used for trucks. However, high pressure die casting produces finer products. They also produce higher resistances to multi-directional stresses.
A good example of a part processed this way is the engine block. Most trucks have engines which are made from magnesium and aluminum. Aluminum is a very light metal, with high resistance to corrosion. Magnesium is very tough, with a high strength to weight ratio. Both of these metals have relatively high melting points. They are die-casted in a cold-chamber system, which further increases their yield strengths.
Die castings used for trucks also include smaller parts like sprockets, rods and gears. Large scale die casting can also be used for chassis and frames. They can be die-casted into individual rods and sheets. Then, they will be welded or assembled together.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
Processing of Die Castings used for Airplane Parts
Processing of Die Castings used for Airplane Parts. Die Castings used for airplane parts are increasingly demanded for the aircraft industry. This type of constructions need light weight for mobility. Moreover, it requires durability and resistances to several stresses while flying. Among metals, aluminum is processed to serve as frames or skeleton of the aircraft.
In the process of die casting, molten metal is quickly forced into a mold cavity, which is formed by two opposing dies. Very high pressures are maintained until the metal solidifies. As for aircrafts, the strength of aluminum is significantly increased by high pressure casting. It creates yield of 69%. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.
In this machining process, there is always an associated imperfection called porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers. Advanced technology in treating aluminum is applied to minimize the porosity of the frames.
Die castings used for airplane parts are usually made of different aluminum grades. For example, Al 7075 is commonly used for making frames because of its toughness. Al 5052 can be die casted into billets, planes, coils, tubes and bars.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Metal Die Castings Used for Car Parts
Metal Die Castings Used for Car Parts. In the modern automotive industry, individual cart parts are required to be strong, durable and with a good finish. Hence, die castings used for car parts and accessories have been the standard for the industry. High pressure die casting is a metal-working process that can produce highly detailed parts. These are perfect both for internal parts for motors and transmission. Die castings have high yield strengths and tensile resistance too.
Basically, die casting is performed for automotive parts through a pair of dies. Molten metal is injected to the cavity between the dies. Then, a pressure between 10-175 MegaPascals is sustained until the metal solidifies. The product piece is uniform inside and out, with minimal porosity and external scrap. It has a yield of about 70%. Because of the speedy operation, the method is recommended for large scale productions.
Die castings used for car parts include sprockets, gears, fixtures and frames. Sprockets’ specifications are obtained almost perfectly after casting, resulting in smooth contact with the chain. There is no need for grinding or sanding. The method can also be used for small gears, but they are not suitable for high loads or rotating speeds.
Most frames and fixtures for automotive are die castings used for car parts. They are commonly shaped from Aluminum, a metal with high tensional strength. Because of aluminum’s high melting point, the recommended the process is cold chamber die casting. After casting, there are only few post-machining tasks to do. These involve cutting out of holes for assembly and screws.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Posted in Auto Parts
Tagged aluminum, Aluminum Auto Parts, aluminum parts, die casting, Die Casting Company, Diecasting Process
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Tips on Maintaining Tooling Made for Die Casting
Tips on Maintaining Tooling Made for Die Casting. Die casting assemblies are recommended for large-scale metal working. Because pressure is applied on molten metals, which cool pretty quickly, may products can be processed in a short period of time. A company must be sure that its tooling made for die casting is in optimal conditions. This will help avoid malfunction of the assembly or factory defects like excessive porosity.
The die casting process involves two die molds: the cover die and the ejector die halves. Molten metal is injected through an opening in the cover die. Once the product has solidified, it will be released through the ejector die half. Always check if the ejector pins on the ejector die half are working. They are used to push the product out of the mold.
Fluid lines are also important tooling made for die casting. Waterlines supply the system with water as coolant and lubricant. This will increase the number of cycles per hour. The vents should also be clear, so that gasses can easily escape during casting. If gasses are trapped during the rapid casting process, there are risks of forming large air bubbles. This will cause porosity and tensile weakness on the final product.
Finally, be sure that you are equipped with trim die tooling made for die casting. This is particularly needed for aluminum processing assemblies. The trim die removes excess aluminum, which are imperfections from the casting process. It helps in producing a finer surface finish. The scrap aluminum can be recycled for future castings. Hence, it will save production costs.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Metal vs. Plastic: Die Castings Used for Audio Speakers
Metal vs. Plastic: Die Castings Used for Audio Speakers. Examine your sub-woofer speaker closely. Can you tell if it is made from aluminum or plastic? Aluminum die castings used for audio speakers are a popular application of die-casting as a machining procedure. These types of speakers are very similar with plastic-built ones, and they have several advantages too.
Many speaker brands use plastic as frames and fixtures of their speakers. They are shaped through soft molding, where molten plastic takes the shape of the mold. Plastic is desired because it is cheaper and easy to manufacture compared with metals. The market patronizes plastic-built speakers because they are light and easy to carry around.
However, there is a recent problem with plastics in terms of toxicity and recyclability. Hence, die castings used for audio speakers have become more popular. Aluminum is widely used for speaker frames and internal fixtures. Plastics need several treatments for them to be tough. They need plasticizers and conditioners. Aluminum, on the other hand, is already tough and durable by itself. Especially because it undergoes cold-chamber die casting, aluminum speaker parts exhibit low brittleness and good elasticity. It fights on par even with the best treated plastics. Aluminum is also very light.
Aluminum die castings used for audio speakers are made from high pressure molding. The molten aluminum is injected to a pair of dies. Then, pressures of 10 to 175 mega Pascal are applied until the shaped metal solidifies. The resulting product is stiff and non-toxic, and it is easily recyclable. Just disassemble it and it can be processed again.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
