Sad news, another California die casting company is ceasing die casting operations. San Jose Die Casting Company, 2475 Autumnvale Drive, San Jose, CA 95131 will stop production of die casting parts. Here is the information from their website (http://sjdiecasting.com/): Introduction …
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Tag Archives: aluminum parts
Die Castings Used for Motorcycles: Mechanical and Fixed Parts
Die Castings Used for Motorcycles: Mechanical and Fixed Parts. Most automotive and motorcycle manufacturing companies are now shifting to die casting. Die castings used for motorcycles and cars are more economical to manufacture. Plus, they exhibit traits of metals which are specially treated to produce high yield and resistance to deformations. Consumers and assembling companies choose die-cast parts because they are very durable.
Die casting is a metal shaping process that uses heat and very high pressures. At the beginning of the production line, die-cast tooling takes in molten metal. A certain amount of that liquefied metal will be fed to the dies. Here, there are two dies that are pushed against each other. The molten metal will be forced to take the shape of the cavity between the dies. Die casting can be used to form sheets, rods, billets and small detailed parts.
Hence die castings used for motorcycles and automotive take less time to prepare. Depending on the cycles of the processor, hundreds of products can be finished within minutes. There is no need to manually weld or screw separate pieces, since intricate designs can be achieved in a single molding. A common motorcycle part created through this method is the engine block itself. The vents, fixtures and holes on the engine are easily crafted without drilling or post-machining. Other examples are fixtures and external frames that hold the body of the vehicle.
Good die castings used for motorcycles are gauged through OEM and ODM standards. Criteria include yield strength, tensional strength and internal porosity. Certification means that the metal parts are durable on extreme conditions and repeated work.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Advantages of Die Castings Used for Trucks and Cars
Advantages of Die Castings Used for Trucks and Cars. From parts intricate to simple, die casting can shape them all. This metal working process has important applications to the automotive industry. Vehicle assembly companies nowadays demand die castings used for trucks, cars and motorcycles. The parts include billets, coils, sheets and rods. If these parts are die-casted, they are expected to have high yield (breaking point) and fair toughness (resistance to fatigue due to repeated loading). Usually, production of these parts is done in large-scale assembly lines.
In die casting, high pressures (10 to 175 mega Pascal) are applied to the molten metal. The metal does not only take the shape of the dies; it also gains a more compact microscopic structure. Traditional shaping methods are sand casting, extrusion and forging. However, none of them boosts metal strength like die casting does. A typical die-cast procedure creates a yield of 69%.
Die castings used for trucks and cars are classified into mechanical and non-mechanical. The latter refers to fixtures and frames, which are used to hold the entirety of the vehicle’s body. Die casting can be used to create multiple-axial fittings, which are used to connect bars and frames of the truck. Fittings are similar to water pipe fittings at home. Mechanical parts include engine blocks, some types of gears and sprockets. These are usually made from magnesium and aluminum alloys because they have high melting points and resistance to corrosion.
Manufacturing die castings used for trucks and cars is also economical. It reduces production expenses because there is no need for trimming and post-machining. The results of die casting are precise down to the nearest micrometer.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Metal Working for Aircrafts: Die Castings Used for Airplane Parts
Metal Working for Aircrafts: Die Castings Used for Airplane Parts. When it comes to aircraft assembly parts, the most important considerations are safety, strength and reliability. The metal parts will sustain turbulence in the upper atmosphere, and they will experience inertial forces and several stresses. This is why die castings used for airplane parts are in-demand nowadays. Metal parts produced by die casting are characterized by high tensile strength, and resistance to torsional, flexural and tensional stresses.
In die casting, a pre-determined amount of molten metal is injected into a mold cavity. That cavity is formed by the cover die and the ejector die, which contain the shape of the target product. While the metal is cooling and solidifying, intense pressure is applied to compress the dies. Other than just shaping, this is a strength enhancing process. Yield can be expected to reach 69%.
Aluminum and magnesium are popular metals for die castings used for airplane parts. They are very durable, stable and with high melting points. Aluminum in particular is very light, comparable with treated plastics. These metals are used for frames and fixtures for the plane, and for fittings that connect bars and handles. Die casted Mg and Al is also present in the engine and mechanical rods.
Die casting is versatile because it can produce simple and complicated designs alike. Parts-supplying companies can finish hundreds of parts within minutes because the process is efficient for large-scale productions. Die castings used for airplane parts include plain sheets, billets and rods. More detailed castings include engine blocks, turbines and mechanical fixtures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Production Advantages of Die Castings Used for Car Parts
Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars
To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.
The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Exploring the Process of High Pressure Die Casting
Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.
The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.
The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.
In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
