Die Casting Tooling an industrial process. Die casting is an industrial process used by manufacturers which involves forcing melted metal into Die Casting Tooling or also known as molds under extremely high pressure. This process is commonly used in cases …
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Tag Archives: aluminum parts
How do Die Castings Compare to Plastic Parts?
How do Die Castings Compare to Plastic Parts? Metal die castings have several advantages over their plastic counterparts. As you can see, most manufacturers of automobiles, computers, aircrafts and other modern devices have considered the use of die cast metal parts for their final outputs. It seems like the plastic component parts only entertain a few clients in some industries. But how do die castings compare to plastic parts? This article will try to answer this question.
Plastic is one the most common manufacturing materials that are utilized for various products. However, component parts that are fabricated from plastics are not as durable as the metal castings. Plastic has a tensile strength of 55-75 Mpa. If you are going to compare this to metal, particularly the cast aluminum, you will find out that plastic has great chances of incurring damages. Aside from this, plastic deteriorates rapidly when consistently exposed to heat. Plastic parts are only applicable for final products that do not require too much application of stress.
On the other hand, die cast metal parts are sturdier than plastics. They are more resistant to harmful contaminants and extreme weather conditions. They can even bar the unwanted radio frequencies and electromagnetic emissions in some devices. Metal castings are also known to be good electrical conductors; meaning, they are ideal for housing electrical junctions because the metal surfaces can be easily grounded.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Using the New Cast Aluminum Roof tile Molds for Increased Production
Using the New Cast Aluminum Roof tile Molds for Increased Production. With the expansion of the building materials today, thousands of concrete roof tiles are now being produced everyday by the construction firms. They are now able to deliver large quantities of concrete roof tiles to their customers for a shorter period of time. This is made possible through the use of new cast aluminum roof tile molds.
It is quite interesting to note that the die casting industry has already produced a vast collection of valuable component parts and other items. Among the popular products of die casting method are the new cast aluminum rooftile molds. These are the molds that are used by the construction firms in order to produce concrete roof tiles for home building purposes. The roof tiles are made through a process called extrusion. The semi-soft concrete is transferred into a mold and is allowed to dry in a kiln. Once ejected from the mold, the dried concrete now resembles a roof tile.
There are different designs of roof tile molds that are available in the market today. The construction firms can also request the die casting company for custom roof tile designs. The shipment costs for aluminum molds are considerably low since the materials are lightweight. It usually takes one to two weeks for a die casting company to send out the ordered molds to their customers.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Maximizing Roof Tiles Production with New Roofing Tilemolds
Maximizing Roof Tiles Production with New Roofing Tile molds. Aluminum is a kind of metal that has a long history of utilization in the construction industry. Several roofing firms have found out that aluminum provides a good material for tile molds. In order for a company to produce thousands of roof tiles a day, it should have a sufficient amount of tile molds at hand. However, it may not be possible for a roofing company to acquire such huge amount of molds. This is the reason why the die casting companies are now offering the construction firms their new roofing tilemolds, which are made of aluminum.
There are some die casting companies that are able to produce aluminum roofing tile molds at a large scale. The companies themselves are operating through a process called extrusion, which is basically the key to multiple productions of aluminum items. The aluminum tile molds are likely to aid the construction firms in the manufacture of concrete roof tiles.
All of the roof tiles that are fabricated from aluminum molds have the same design and strength as the ones that are originally produced by the construction firms. The aluminum molds are also more affordable than those that are made of steel. Aluminum is a lightweight metal that can be easily transferred from place to place. Because of this, the shipping costs for aluminum molds are less expensive compared to steel molds.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Boost Your Audio Production with New Aluminum Speaker Parts
Boost Your Audio Production with New Aluminum Speaker Parts. Another field that utilizes aluminum for the manufacture of finished products is the music industry. Manufacturers of audio components and speakers have found out that there is a great potential for aluminum in the production of musical instruments and devices. Because of the implementation of some cost-effective measures in audio companies today, the manufacture of audio devices is now seen in a much faster pace. If quantity is as important to you as the quality of your audio devices, then you should consider ordering new aluminum speaker parts.
Aluminum speaker parts are produced in large quantities every single day. This is made possible through the method of die-casting. The said parts are later delivered to the audio devices company so that it may generate final products twice the amount of what it can actually produce by itself. The quality of the products does not seem to change in the course of the production since the aluminum speaker parts are manufactured according to the preferences of the audio companies.
During this economic downturn, it is necessary to consider the use of aluminum parts in the manufacture of speakers. Aluminum is a good alternative to heavy steel and is noticeably cheaper than the latter. It is specifically used in the manufacture of the frames for voice coils in audio speakers.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Advantages of Die Castings Used for Trucks and Cars
Advantages of Die Castings Used for Trucks and Cars. From parts intricate to simple, die casting can shape them all. This metal working process has important applications to the automotive industry. Vehicle assembly companies nowadays demand die castings used for trucks, cars and motorcycles. The parts include billets, coils, sheets and rods. If these parts are die-casted, they are expected to have high yield (breaking point) and fair toughness (resistance to fatigue due to repeated loading). Usually, production of these parts is done in large-scale assembly lines.
In die casting, high pressures (10 to 175 mega Pascal) are applied to the molten metal. The metal does not only take the shape of the dies; it also gains a more compact microscopic structure. Traditional shaping methods are sand casting, extrusion and forging. However, none of them boosts metal strength like die casting does. A typical die-cast procedure creates a yield of 69%.
Die castings used for trucks and cars are classified into mechanical and non-mechanical. The latter refers to fixtures and frames, which are used to hold the entirety of the vehicle’s body. Die casting can be used to create multiple-axial fittings, which are used to connect bars and frames of the truck. Fittings are similar to water pipe fittings at home. Mechanical parts include engine blocks, some types of gears and sprockets. These are usually made from magnesium and aluminum alloys because they have high melting points and resistance to corrosion.
Manufacturing die castings used for trucks and cars is also economical. It reduces production expenses because there is no need for trimming and post-machining. The results of die casting are precise down to the nearest micrometer.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
