Classification of Porosity in Die Castings. Porosity in casting aluminum alloys directly affects the reliability and quality of products which incorporating die cast metals into their design. Die Casting Manufacturing companies rely on advanced technologies and methodologies to minimize porosity …
Continue reading
Tag Archives: aluminum parts
Examples of Die Casting
Examples of Die Casting. Dies casting is the meticulous process of forcing molten metal into a mold. It is usually done by employing high temperatures and pressures. Majority of die casters in the metalwork industry employ different kinds of die casting techniques in order to achieve a certain feature that is not readily cast-able with the mold being used and the casting being made. Other secondary operations like these include polishing, plating, buffing, tapping a hole and painting.
Other methods include the pore-free casting process which is used when the casting required no porosity. It more or less employs the process of conventional die casting except that oxygen IS utilized before each shot and injected into the die. This results in the formation of tiny dispersed oxides during filling, eventually minimizing the formation of gas bubbles and ultimately eliminating porosity. Besides the greater strength of the die produced, the product can still be heat treated and welded. The process can be used with zinc, lead and aluminum alloys.
Another method is the Heated-manifold direct-injection die casting. In this process, molten zinc is used and forced through a heated manifold. The manifold leads into a number of heated mini-nozzles which all end into a molding cavity. This process is employed because of its lower cost per part, by virtue of scrap-reduction, energy conservation, and improved surface quality that is made possible by slower cooling cycles.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, visit our website:Kinetic Die Casting Company
Posted in Diecasting Process
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts
4 Comments
Using Cast Aluminum Roof tile Molds for Increased Production
Using the New Cast Aluminum Roof tile Molds for Increased Production
With the expansion of the building materials today, thousands of concrete roof tiles are now being produced everyday by the construction firms. They are now able to deliver large quantities of concrete roof tiles to their customers for a shorter period of time. This is made possible through the use of new cast aluminum rooftile molds.
It is quite interesting to note that the die casting industry has already produced a vast collection of valuable component parts and other items. Among the popular products of die casting method are the new cast aluminum rooftile molds. These are the molds that are used by the construction firms in order to produce concrete roof tiles for home building purposes. The roof tiles are made through a process called extrusion. The semi-soft concrete is transferred into a mold and is allowed to dry in a kiln. Once ejected from the mold, the dried concrete now resembles a roof tile.
There are different designs of roof tile molds that are available in the market today. The construction firms can also request the die casting company for custom roof tile designs. The shipment costs for aluminum molds are considerably low since the materials are lightweight. It usually takes one to two weeks for a die casting company to send out the ordered molds to their customers.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
Examples of Aluminum Lighting Fixture Parts
Examples of Aluminum Lighting Fixture Parts. Aluminum is a lightweight, non-toxic, and non-magnetic metal. It is also resistant to corrosion and can be easily molded and formed into many different shapes. Additionally, there is plenty of aluminum to be had so issues regarding the availability of the metal are nil. Because of these properties, aluminum is one of the most ideal metals for the production of various goods, such as lighting fixtures.
Aluminum lighting fixture parts can be found in various medical lighting products as well as in medical offices where there are hanging light fixtures made from aluminum. Other examples of aluminum lighting fixture parts are endcaps on light fixtures and housings for various kinds of light fixtures, such as parking garage lighting, street traffic lights, walk lights, and high temperature lights. Aluminum lighting fixture parts also come in the form of decorative lighting poles manufactured from rustproof aluminum that is given extra protection against rusting by a powder coat finish. Additionally, aluminum is utilized for light fixtures themselves, such as bullet light fixtures, wall sconce fixtures, and outdoor coach lights. Even though aluminum is lightweight, the metal is highly resilient against extreme weather conditions and seasonal changes. Additionally, the production of aluminum lighting fixture parts is generally cost-effective as aluminum is quite inexpensive.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
The Many Advantages of New Aluminum Aircraft Parts
The Many Advantages of New Aluminum Aircraft Parts. For many years now, the military and commercial aircrafts are heavily relying on the use of cast aluminum. This metal basically makes up the 80% of the general structure of the plane by weight. Perhaps the reason why cast aluminum is so popular in the aviation industry is because it has the properties that are essential for an airframe. The new aluminum aircraft parts are currently being produced to meet the demands of today’s aircraft builders.
The use of aluminum aircraft parts has seriously created an impact on the aviation industry. For one, the manufactured parts allowed the builders to cut on material expenses. They are simply ideal for large-scale fabrication of airframes. Aircraft builders have found out that they will save more on manufacturing expenses if they utilize the new aluminum aircraft parts.
Aircraft parts that are made of aluminum are actually produced through the process of die-casting. The advantages of this procedure are clearly evident. Die cast aluminum parts have accurate dimensions just like the original pieces. Aside from that, they usually come out of the molds with smooth surfaces.
The die casting companies are the main producers of aircraft parts. They can customize and duplicate a variety of component parts for their clients. They manufacture different sizes and shapes, and they can even assist their clients in formulating new design concepts for their aircrafts.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Spending Less on Aircraft Parts with New Aerospace Die Castings
Spending Less on Aircraft Parts with New Aerospace Die Castings. In the aircraft industry, the cast aluminum metal has established a wide application in the production of both major and minor component parts. It has long been utilized in this field since the aviation entered the commercial scene. Even before the commercial aircrafts have given the chance to take off, the military has already used this metal along with its alloys for the manufacture of the parts of fighter planes. The good thing about the new aerospace die castings is that they are now geared to endure harsh weather conditions and increased damages.
Because of the recent rise in the cost of manufacturing materials, the owners of aircraft companies are now considering the potential of the aluminum casting technology. Cast aluminum is much more affordable than any other metals that are used in planes. Combined with other metals, it produces a piece that is extremely durable yet considerably flexible.
The use of aluminum die cast parts tends to allow the builders of aircrafts to cut on manufacturing expenses without even sacrificing the over-all quality of their trade. There is actually a certain standard that has been established for the use of aluminum in aircrafts so the parts are certified safe in the aerospace. Another good thing about an aluminum die cast part is that its weight appears to be favorable for the aircraft operations.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
