In die casting, when precision meets efficiency, every detail matters. Among the many factors that contribute to the success of the die casting process, the draft angle stands out as a crucial consideration. Often overlooked but essential, the draft angle …
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Tag Archives: auto parts
Diecast Autoparts
Aluminum autoparts or car parts are definitely lighter than their steel fabricated counterparts and they can be manufactured at a faster rate—ranging from a few hundreds to a few thousands small to medium parts a day.
Die casting is a process wherein molten metal forced into mold cavities. The die casting process is beneficial if you are producing large quantities of small to medium sized automotive parts with good details. Prior to the introduction of die casting, most automotive parts are made by welding several pieces together and drilling holes, if required, after. This process is time consuming, costly, and labor extensive.
Die cast aluminum autoparts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Die casting saves time, money, and energy all together. A die casting company makes die cast parts.
Since aluminum autoparts are lightweight, they reduce the weight of the automobile to save fuel. Aluminum has a good thermal property, that’s why valve covers are made of aluminum because they can withstand and disperse hear. Car engines are fixed into place by using aluminum brackets while car wheels are made of aluminum polished to shiny perfection.
Aluminum autoparts also include car door and trunk handles, radiator end tanks cylinder heads, transmission housings, engine blocks, wheel space parts, auto lamp parts, air filter adapters, mirrors, alternator housings, impellers and fan clutch parts, master cylinders, gas tanks, spinners, auto stamping parts, ornaments and logos, exhaust systems, throttle body and many more. Aluminum autoparts can by spray painted, powder coated and polished to high sheen.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Auto Manufacturing
The auto manufacturing industry has been using aluminum auto parts for many years now, Aluminum Auto Parts Reduce Car Weight by Half. Most of the cars that have been produced in the last few years have parts that have been made from aluminum die castings. These aluminum parts include valve covers, aluminum alloy wheels, carburetors, and some specialty aluminum hardware components.
The concept was already afloat in the 1960s when car parts were made out of metal sheets that can be stretched five times more that those formed by standard techniques in molding. This made a conclusion that aluminum is a more cost-effective material in manufacturing auto parts.
Auto makers are aware that they will easily be able to shape aluminum auto parts as techniques are being developed. Auto parts made out of aluminum would be lighter and therefore, be more fuel-efficient. The problem is that the aluminum often tears whenever they are stamped into shape. An automobile body’s weight can be reduced to half if aluminum will be used instead of steel. However, aluminum is still quite hard to form and shape.
Scientists have developed a process that combines the traditional metal stamping processes with electromagnetic forming technology. This hybrid of a technology can then produce excellent auto parts without the aluminum getting torn in the process. The tool stamps the general shape of the automotive part while the electromagnetic pulses are in charge of helping form and refine the details.
With studies being conducted nonstop to perfect the processing of aluminum without tearing it, soon more and more aluminum auto parts will be incorporated in newly manufactured cars.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
