Applications of Metal Working: Die Castings Used for Trucks. Die casting is a popular method for cutting and shaping metal for industrial and commercial purposes. Die castings used for trucks is a good example. In the field of transportation equipment, …
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Examples of Die Casting Automotive Parts
Examples of Die Casting Automotive Parts. Die casting process is very popular for producing metal parts for home and business architecture and even automotive parts. For those who don’t know, die casting is a metal processing method wherein molten metal is molded into a die casting mold by using pressure. Cars have the most number of die cast parts, as it mostly consists of little metal parts. There are so many examples of die casting automotive parts available in the market today. Read on to find out how die cast metal parts are used in automotive.
Examples of Die Casting Automotive Parts:
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These are only some of the examples of die casting automotive parts. If you own an automotive parts aftermarket company catering to aluminum auto parts and such, it would be a smart idea to check out die casted parts for your products.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Die Castings Used for Motorcycles: Mechanical and Fixed Parts
Die Castings Used for Motorcycles: Mechanical and Fixed Parts. Most automotive and motorcycle manufacturing companies are now shifting to die casting. Die castings used for motorcycles and cars are more economical to manufacture. Plus, they exhibit traits of metals which are specially treated to produce high yield and resistance to deformations. Consumers and assembling companies choose die-cast parts because they are very durable.
Die casting is a metal shaping process that uses heat and very high pressures. At the beginning of the production line, die-cast tooling takes in molten metal. A certain amount of that liquefied metal will be fed to the dies. Here, there are two dies that are pushed against each other. The molten metal will be forced to take the shape of the cavity between the dies. Die casting can be used to form sheets, rods, billets and small detailed parts.
Hence die castings used for motorcycles and automotive take less time to prepare. Depending on the cycles of the processor, hundreds of products can be finished within minutes. There is no need to manually weld or screw separate pieces, since intricate designs can be achieved in a single molding. A common motorcycle part created through this method is the engine block itself. The vents, fixtures and holes on the engine are easily crafted without drilling or post-machining. Other examples are fixtures and external frames that hold the body of the vehicle.
Good die castings used for motorcycles are gauged through OEM and ODM standards. Criteria include yield strength, tensional strength and internal porosity. Certification means that the metal parts are durable on extreme conditions and repeated work.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Advantages of Die Castings Used for Trucks and Cars
Advantages of Die Castings Used for Trucks and Cars. From parts intricate to simple, die casting can shape them all. This metal working process has important applications to the automotive industry. Vehicle assembly companies nowadays demand die castings used for trucks, cars and motorcycles. The parts include billets, coils, sheets and rods. If these parts are die-casted, they are expected to have high yield (breaking point) and fair toughness (resistance to fatigue due to repeated loading). Usually, production of these parts is done in large-scale assembly lines.
In die casting, high pressures (10 to 175 mega Pascal) are applied to the molten metal. The metal does not only take the shape of the dies; it also gains a more compact microscopic structure. Traditional shaping methods are sand casting, extrusion and forging. However, none of them boosts metal strength like die casting does. A typical die-cast procedure creates a yield of 69%.
Die castings used for trucks and cars are classified into mechanical and non-mechanical. The latter refers to fixtures and frames, which are used to hold the entirety of the vehicle’s body. Die casting can be used to create multiple-axial fittings, which are used to connect bars and frames of the truck. Fittings are similar to water pipe fittings at home. Mechanical parts include engine blocks, some types of gears and sprockets. These are usually made from magnesium and aluminum alloys because they have high melting points and resistance to corrosion.
Manufacturing die castings used for trucks and cars is also economical. It reduces production expenses because there is no need for trimming and post-machining. The results of die casting are precise down to the nearest micrometer.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Production Advantages of Die Castings Used for Car Parts
Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars
To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.
The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
Metal vs. Plastic: Die Castings Used for Audio Speakers
Metal vs. Plastic: Die Castings Used for Audio Speakers. Examine your sub-woofer speaker closely. Can you tell if it is made from aluminum or plastic? Aluminum die castings used for audio speakers are a popular application of die-casting as a machining procedure. These types of speakers are very similar with plastic-built ones, and they have several advantages too.
Many speaker brands use plastic as frames and fixtures of their speakers. They are shaped through soft molding, where molten plastic takes the shape of the mold. Plastic is desired because it is cheaper and easy to manufacture compared with metals. The market patronizes plastic-built speakers because they are light and easy to carry around.
However, there is a recent problem with plastics in terms of toxicity and recyclability. Hence, die castings used for audio speakers have become more popular. Aluminum is widely used for speaker frames and internal fixtures. Plastics need several treatments for them to be tough. They need plasticizers and conditioners. Aluminum, on the other hand, is already tough and durable by itself. Especially because it undergoes cold-chamber die casting, aluminum speaker parts exhibit low brittleness and good elasticity. It fights on par even with the best treated plastics. Aluminum is also very light.
Aluminum die castings used for audio speakers are made from high pressure molding. The molten aluminum is injected to a pair of dies. Then, pressures of 10 to 175 mega Pascal are applied until the shaped metal solidifies. The resulting product is stiff and non-toxic, and it is easily recyclable. Just disassemble it and it can be processed again.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
