Die Casting: Some Questions Answered. What is a die? A die is also sometimes called a mold, is tooling to produce die cast parts. A die cast tool is a metal block tool used to make die casting parts. What …
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Sand Casting Compared to Die Casting
Sand Casting Compared to Die Casting. If you are wondering which is better- sand casting or die casting – then this is the right article for you. Whether you need to know about sand casting or die casting advantages or a assessment of both, this article will certainly help you.
In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name proposes, forms its mold with the help of a pattern or model which is pressed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.
Both processes are decent choices of metal casting method. It just determined by what kind of metal parts you plan to cast or produce. For big hollow metal parts like cast aluminum automobile parts, sand casting is characteristically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.
When it comes to mass producing parts, which involves intricate details and flat surface, die casting is the more ideal method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.
Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.
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This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
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Why Use Die Casting?
Sadly, die-casting is unknown to most of the people around the world. They are not even interested about how their lighting fixtures, appliances and car parts were created. But for the few of you who took their time to search for this page, kudos to you.
Experts in the industry know for a fact that die casting is a very neat and useful technology that is used on creating metal parts and products. Fundamentally, it is not only used in the metal production industry, it is the same technique used in creating plastic products and materials. The only differences are the materials used in the production, and the materials used in the mold.
To refresh your memory (and for those who do not know), here are the following advantages on using die-casting.
- Fast production rates of products.
- Large part quantities produced quickly.
- Fewer added machine operations (compared to other manufacturing methods).
- Lesser manual labor from any personnel involved.
- Inserts, such as high strength bearing surfaces, heating elements, and threaded inserts, can be cast-in.
If you compare it to sand casting and permanent molds, production with it is faster with lesser labor costs. Compared to permanent and sand mold castings, thinner walls can be produced by manufacturing with die casting. Completed products have very smooth cast surfaces. The products die casted have great dimensional accuracy and constancy. If you compare it with forging, it can produce products that are more complex. Alternatively, if you compare it to stamping, section thickness is not an issue with this casting method. If you compare this method and plastic casting, die casting can produce can create stronger high quality products.
As you can see, die casting is definitely a good choice if a person wants to use a metal part in his product. Die casting is the best choice for high quality manufactured metal products. Kinetic Die Casting Company is your best choice for purchasing your die casting products. Call us at 818-982-9200 or email at sales@kineticdc.com
Kinetic Die Casting Company Makes Auto Parts
Kinetic Die Casting Company Makes Aluminum Auto Parts – A few months ago, an automotive parts customer contacted me; he makes aluminum hydraulic pumps for cars. He asked if he could move his die casting tooling inserts from his current die casting supplier to Kinetic Die Casting Company. He is getting over 50% leakage rejects from his current die casting supplier due to porosity. His product is prone to porosity because it has very thick material areas and very thin material areas. It would take a special effort to improve his production part process.
We gave him a price that was higher than he was currently paying and he agreed. What happened then was, he sent us his tooling inserts and we mounted his die casting inserts in our mold base and made his aluminum automotive pump parts. He was shocked at the difference. He had very few parts that leaked. We succeeded because we process every die casting job as a special job. Our single piece flow has also become single order flow.
I received this same request from that same customer this week, on a different part. He is also losing over 50% of his parts due to porosity leakage in his pumps. He now knows we can help him. The part cost is higher, but his total cost is much lower because he has fewer failures in his product.
Contact Kinetic Die Casting if you are getting bad products and we will help you.
Posted in Kinetic Die Casting Company
Tagged Aluminum Auto Parts, auto parts, automotive, car parts
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Classic Car Transportation and its Parts
Classic car transport is a large branch of car transport; it is a specialized field that includes car transport companies that are dedicated to the transport of antique and vintage cars. Most trailers used for the safe and efficient transport of classic cars are specially designed for smooth travel and protection from road and weather.
Classic car transport companies usually employ only professional drivers who are experienced handlers of antique and exotic cars. Some popular trailer options for secure classic car transport are: six-car enclosed trailers, four-car enclosed trailers, and two-car non-stacking enclosed trailers. Most auto transporters of classic vehicles will offer delivery from door-to-door or delivery to the customer. Most classic car transport companies will accept non-running vehicles.
When you are searching for a classic car transport company, ask if classic and vintage vehicle transport is their main activity or a sideline of another business. In addition, find out if they contract out transport to third parties. Make sure when you are investigating car transport companies that classic vehicles are their main focus. To safeguard your interests, also make sure they carry the best insurance coverage available.
Many classic car transport companies will design an itinerary exclusive to you, this allows for greater flexibility on times of pick-up and delivery. Additionally in-transit contact between office and drivers through cell phones is a service that most classic car transport companies will provide as part of the basic transport service. Winching is also available at a modest fee.
Many classic car transport companies offer worldwide vehicle transportation solutions to individuals. These classic car transport companies specialize in reliable, proficient service with frequent departures from major U.S. ports. Normally you will be assigned a very experienced customer service representative to insure the safe convey of your car. Custom Metal Prototype Parts and samples.
Classic car transport companies use various methods to move your car long distances, such as flatbed truck, enclosed single trailer and enclosed rail service. Your car will probably travel flat without being tied down by chains. Easy and safe loading on custom built covered trailers with full lift gates is usually a standard and most classic car transport companies have tie-down systems that provide security without harming your vehicle. Airtight sanitary environments and full air equipment for smooth travel are other popular available options. Custom equipment designed to meet your needs is often available upon request.
It should not be difficult to find a classic car transport facility with a professional crew of mechanics and maintenance people who maintain an exceptional fleet of opened and enclosed transports to fit your needs and budget. Just knowing the basic facts about classic car transport will make finding the best company a sure success. Diecasting Quality and Production.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Auto Parts and Car Parts
Auto Parts and Car Parts. Automotive parts. Car Parts or Auto parts in aluminum are a third the weight of steel parts. Aluminum auto parts are produced from a few hundred to thousands of auto parts a day. Many features of the automotive part are manufactured “net shape” to save the cost of wasted materials and the additional labor of machining. Mounting holes are usually produced into the aluminum auto part during fabrication also saving cost. Many of the primary “tier one” automotive manufacturers have their own manufacturing plants. They also purchase aluminum automotive parts from companies such as Kinetic Die Casting. Auto Parts and Car Parts 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
