The advantages of Aluminum Military Parts over steel. There are dozens of new innovative ideas when it comes to creating military parts. And one of such innovations is using aluminum over other kinds of steel. But what exactly are the …
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The Importance of Die Casting Draft Angles
In die casting, when precision meets efficiency, every detail matters. Among the many factors that contribute to the success of the die casting process, the draft angle stands out as a crucial consideration. Often overlooked but essential, the draft angle plays a pivotal role in ensuring the manufacturability, quality, and integrity of die-cast parts. Let’s delve into the significance of draft angles in die casting and the strategies employed to optimize their impact on the production process.
Understanding Draft Angles in die casting, a draft angle refers to the taper or slope applied to vertical walls or surfaces of a mold cavity. It facilitates the removal of the casting from the mold after the casting process is complete. By incorporating draft angles into the design of die-cast parts, manufacturers can prevent damage to the part and the mold, reduce the likelihood of defects, and ensure smoother ejection during demolding. The primary function of draft angles is to facilitate the ejection of the casting from the mold cavity. Without proper draft angles, the casting may become wedged or stuck within the mold, leading to deformation, surface defects, or even mold damage during the demolding process. By providing a gradual taper to the walls of the mold, draft angles allow for easy and consistent removal of the casting, minimizing the risk of costly rework or production delays. Draft angles also play a crucial role in preventing undercuts, which occur when features of the part prevent it from being extracted straight out of the mold. Without adequate draft angles, undercuts can result in the formation of undesirable features such as flash or distortion on the casting, compromising its dimensional accuracy and surface finish. By incorporating draft angles into the design, engineers can mitigate the risk of undercuts and ensure smooth demolding of the part. Proper draft angles contribute to the overall surface finish of die-cast parts. By allowing for smooth ejection from the mold cavity, draft angles help minimize friction and shear forces that can result in surface imperfections such as scratches, blemishes, or parting lines. Additionally, draft angles promote uniform cooling of the casting, reducing the likelihood of thermal gradients and associated defects, thus enhancing the final surface quality of the part.
While draft angles are primarily functional considerations, they also have implications for the aesthetics of die-cast parts. Careful attention to draft angles can help maintain the visual integrity of the part by minimizing the appearance of parting lines, flash, or other defects. By striking the right balance between functionality and aesthetics, designers can ensure that die-cast parts not only perform optimally but also meet the visual standards expected by customers.
Die Casting Draft Angles are a critical aspect of die casting design, influencing the manufacturability, quality, and aesthetics of die-cast parts. By incorporating proper draft angles into the design process, manufacturers can optimize the die casting process, minimize production issues, and ensure the successful production of high-quality parts. As die casting continues to evolve and innovate, draft angles will remain an essential consideration in achieving precision, efficiency, and excellence in manufacturing.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Parts:
Request Die Casting Part Prices
Kinetic Die Casting Company makes:
NADCA-Product-Standards-for-Die-Casting-pdf
Die Casting Porosity
Die Casting Draft Angle
The Pursuit of Die Casting Quality
In the realm of manufacturing, quality reigns supreme. Whether it’s automotive components, electronic enclosures, or consumer goods, the reliability and performance of products hinge upon the precision and integrity of their parts. In this context, die casting emerges as a stalwart process, renowned for its ability to produce high-quality metal components with unparalleled accuracy and consistency. Let’s explore the nuances of die casting quality and the measures undertaken to uphold excellence in this dynamic field. At the heart of die casting quality lies precision engineering. Die casting involves the injection of molten metal into precisely crafted molds under high pressure, resulting in intricate parts with tight tolerances. From intricate geometries to complex features, die casting techniques excel in delivering components with utmost accuracy, meeting the stringent specifications demanded by diverse industries. Quality in die casting begins with the selection of materials. Aluminum, zinc, and magnesium alloys are commonly employed due to their exceptional properties, including high strength, lightweight, and corrosion resistance. The choice of alloy, coupled with stringent quality control measures, ensures that die-cast components exhibit optimal performance characteristics, meeting the requirements of even the most demanding applications.
Central to achieving die casting quality is rigorous quality control throughout the manufacturing process. From material inspection and die design validation to process monitoring and post-casting inspection, each stage is meticulously scrutinized to detect and rectify any deviations from the desired specifications. Advanced technologies such as X-ray inspection, dimensional analysis, and metallurgical testing play a pivotal role in ensuring that every part meets the highest standards of quality and reliability.
The pursuit of die casting quality is an ongoing journey marked by continuous improvement initiatives. Manufacturers invest in research and development to refine die casting processes, optimize tooling designs, and enhance material properties. By leveraging cutting-edge technologies and best practices, they strive to push the boundaries of quality excellence, driving innovation and raising the bar for industry standards. Traceability is a cornerstone of die casting quality, enabling manufacturers to track the entire lifecycle of each component, from raw material procurement to final assembly. By maintaining comprehensive records and implementing robust quality management systems, manufacturers uphold accountability and transparency, instilling confidence in the reliability and integrity of their products. Ultimately, die casting quality is intrinsically linked to customer satisfaction. Manufacturers prioritize understanding the unique requirements and expectations of their clients, collaborating closely to deliver customized solutions that meet or exceed their specifications. By fostering strong partnerships and embracing a customer-centric ethos, manufacturers forge lasting relationships built on trust, reliability, and mutual success. Die casting quality is not merely a benchmark to be achieved but a relentless pursuit of perfection. It embodies a commitment to precision, integrity, and continuous improvement, underpinning the foundation of modern manufacturing. As industries evolve and demand for high-quality metal components grows, the unwavering dedication to die casting quality ensures that products remain at the forefront of innovation, performance, and reliability.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
o get prices for Die Casting Tooling Molds or Parts:
Quote Die Casting Lighting Part Prices
Kinetic Die Casting Company makes:
Light Fixture Die Casting Parts
Photos Die Casting Parts
Aerospace Die Casting Parts
Permalink: https://www.kineticdiecasting.com/kdc/the-pursuit-of-die-casting-quality/
Die Castings Made In California
Kinetic Die Casting Company has a listing on the CMTC website Made In California
Information from CMTC:
“California, the true “Golden State,” is home to more than 30,000 manufacturers. The Made in California Program supported by CMTC would like to recognize manufacturers who produce products within the State and together employ more than 1.4M people. With our ideal location on the West Coast, California is also a major exporter of manufactured goods globally.”
Kinetic Die Casting Company makes aluminum die casting parts for manufacturing companies. Since 1994, we have made parts for many manufacturing industries such as Aerospace, Military, Commercial, Lighting , Automotive and Consumer Products. The Parts We Make Today, We Ship Today. Our niche is lower quantity (less than 500 parts) production orders delivered quickly. We ship parts typically in less than four weeks. Some of our customers send us blanket purchase orders of several thousands of parts to be delivered over a twelve week period.
Quick Facts About Kinetic Die Casting Company:
SIC 3363 Aluminum Die Casting Company
NAICS 331512 Aluminum Die Casting Company
SBA Small Disadvantaged Die Casting Business
Minority Owned Die Casting Business (Native American)
Veteran Owned Die Casting Business
AS/ISO Compliant
ITAR Compliant Die Casting Company
CAGE/NCAGE: 4ZQV3
Products and Services
Commercial, Military and Aerospace die castings in aluminum and zinc.
– Fast delivery of aluminum die casting parts.
– Low or High Quantity production runs.
– On time delivery.
Manufacturing Processes
– Aluminum Die Casting Parts.
– Zinc Die Casting Parts.
– Die Casting Tooling.
– Die Casting Molds.
– Machining of die casting parts.
Manufacturer Profile
Company Name: Kinetic Die Casting Company, Inc.
Location: North Hollywood, CA
Phone: 818-982-9200
Email: sales@kineticdc.com
Website: www.kineticdiecasting.com
Kinetic Die Casting Company Made In California
Permalink: https://www.kineticdiecasting.com/kdc/die-castings-made-in-california/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
2017 Die Casting Companies in Southern California
California Manufacturing and Die Casting Companies are closing for many reasons. In December 2016, I updated an article that detailed the remaining 21 die casting companies in Southern California. Now this year, there are three fewer Southern California die casting companies in 2017. Art Mold Die Casting Company closed in June 2016 and Rangers Die Casting Company sold in September 2016 and Cox Die Casting Company closed March 2017.
Here are the remaining Southern California Die Casting Companies sorted alphabetically:
1. Alloy Die Casting Company
2. Aluminum Die Casting Company
3. Ambritt Die Casting Company
4. American Die Casting Company
5. Arrow Die Casting Company
6. Bucy Die Casting Company
7. California Die Casting Company
8. Cast Engineered Products Company
9. Cast-Rite Die Casting Company
10. Die Cast of America Company
11. Dynacast Company
12. Hyatt Die Casting Company
13. International Die Casting Company
14. Kenwalt Die Casting Company
15. Kinetic Die Casting Company
16. Pacific Die Casting Company
17. Pioneer Die Casting Company
18. RSG Diecasting Company
Kinetic Die Casting Company
http://www.kineticdiecasting.com
6918 Beck Avenue, North Hollywood, CA 91605
(800) 524-8083
sales@kineticdc.com
Permalink: https://www.kineticdiecasting.com/kdc/2017-die-casting-companies-in-southern-california/
Die Castings Made in California
Kinetic Die Casting Company in California has a listing on the California Made Die Castings
Thank you CMTC for recognizing #kineticdc as a leader in die castings in California.
Made in California – Kinetic Die Castings
Information from CMTC:
“California, the true “Golden State,” is home to more than 30,000 manufacturers. The Made in California Program supported by CMTC would like to recognize manufacturers who produce products within the State and together employ more than 1.4M people. With our ideal location on the West Coast, California is also a major exporter of manufactured goods globally.”
Kinetic Die Casting Company makes aluminum die casting parts for manufacturing companies. Since 1994, we have made parts for many manufacturing industries such as Aerospace, Military, Commercial, Lighting , Automotive and Consumer Products. The Parts We Make Today, We Ship Today. Our niche is lower quantity (less than 500 parts) production orders delivered quickly. We ship parts typically in less than four weeks. Some of our customers send us blanket purchase orders of several thousands of parts to be delivered over a twelve week period.
Quick Facts About Kinetic Die Casting Company:
SIC 3363 Aluminum Die Casting Company
NAICS 331512 Aluminum Die Casting Company
SBA Small Disadvantaged Die Casting Business
Minority Owned Die Casting Business (Native American)
Veteran Owned Die Casting Business
AS/ISO Compliant
ITAR Compliant Die Casting Company
CAGE/NCAGE: 4ZQV3
Products and Services
Commercial, Military and Aerospace die castings in aluminum and zinc.
– Fast delivery of aluminum die casting parts.
– Low or High Quantity production runs.
– On time delivery.
Manufacturing Processes
– Aluminum Die Casting Parts.
– Zinc Die Casting Parts.
– Die Casting Tooling.
– Die Casting Molds.
– Machining of die casting parts.
Manufacturer Profile
Company Name: Kinetic Die Casting Company, Inc.
Location: North Hollywood, CA
Phone: 818-982-9200
Email: sales@kineticdc.com
Website: www.kineticdiecasting.com
Die Castings Made In California
Permalink: https://www.kineticdiecasting.com/kdc/die-castings-made-in-california/
Kinetic Die Casting Company
E-mail sales@kineticdc.com / 818-982-9200 / 800-524-8083 Toll Free / 818-982-0877 Fax
6918 Beck Avenue, North Hollywood, California USA 91605,
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling