Marathon Automotive Group acquired SPX’s Contech Division (die casting) in 2007 for $146 million. It has since filed for bankruptcy. The PBGC has agreed to accept the pension plan and Marathon wants to sell the company to Revstone Industries, LLC., …
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Sand Casting Compared to Die Casting
Sand Casting Compared to Die Casting. If you are wondering which is better- sand casting or die casting – then this is the right article for you. Whether you need to know about sand casting or die casting advantages or a assessment of both, this article will certainly help you.
In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name proposes, forms its mold with the help of a pattern or model which is pressed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.
Both processes are decent choices of metal casting method. It just determined by what kind of metal parts you plan to cast or produce. For big hollow metal parts like cast aluminum automobile parts, sand casting is characteristically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.
When it comes to mass producing parts, which involves intricate details and flat surface, die casting is the more ideal method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.
Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.
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Kinetic Die Casting Company Makes Auto Parts
Kinetic Die Casting Company Makes Aluminum Auto Parts – A few months ago, an automotive parts customer contacted me; he makes aluminum hydraulic pumps for cars. He asked if he could move his die casting tooling inserts from his current die casting supplier to Kinetic Die Casting Company. He is getting over 50% leakage rejects from his current die casting supplier due to porosity. His product is prone to porosity because it has very thick material areas and very thin material areas. It would take a special effort to improve his production part process.
We gave him a price that was higher than he was currently paying and he agreed. What happened then was, he sent us his tooling inserts and we mounted his die casting inserts in our mold base and made his aluminum automotive pump parts. He was shocked at the difference. He had very few parts that leaked. We succeeded because we process every die casting job as a special job. Our single piece flow has also become single order flow.
I received this same request from that same customer this week, on a different part. He is also losing over 50% of his parts due to porosity leakage in his pumps. He now knows we can help him. The part cost is higher, but his total cost is much lower because he has fewer failures in his product.
Contact Kinetic Die Casting if you are getting bad products and we will help you.
Posted in Kinetic Die Casting Company
Tagged Aluminum Auto Parts, auto parts, automotive, car parts
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Advantages of Die Castings Used for Trucks and Cars
Advantages of Die Castings Used for Trucks and Cars. From parts intricate to simple, die casting can shape them all. This metal working process has important applications to the automotive industry. Vehicle assembly companies nowadays demand die castings used for trucks, cars and motorcycles. The parts include billets, coils, sheets and rods. If these parts are die-casted, they are expected to have high yield (breaking point) and fair toughness (resistance to fatigue due to repeated loading). Usually, production of these parts is done in large-scale assembly lines.
In die casting, high pressures (10 to 175 mega Pascal) are applied to the molten metal. The metal does not only take the shape of the dies; it also gains a more compact microscopic structure. Traditional shaping methods are sand casting, extrusion and forging. However, none of them boosts metal strength like die casting does. A typical die-cast procedure creates a yield of 69%.
Die castings used for trucks and cars are classified into mechanical and non-mechanical. The latter refers to fixtures and frames, which are used to hold the entirety of the vehicle’s body. Die casting can be used to create multiple-axial fittings, which are used to connect bars and frames of the truck. Fittings are similar to water pipe fittings at home. Mechanical parts include engine blocks, some types of gears and sprockets. These are usually made from magnesium and aluminum alloys because they have high melting points and resistance to corrosion.
Manufacturing die castings used for trucks and cars is also economical. It reduces production expenses because there is no need for trimming and post-machining. The results of die casting are precise down to the nearest micrometer.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Advantages of Aluminum Chassis Castings Over Plastic Chassis
The Advantages of Aluminum Chassis Castings Over Plastic. The use of aluminum chassis castings have increasingly become popular in recent years, particularly in the automobile industry, due to growing pressure to decrease vehicle weight to cut fuel consumption. While both aluminum and plastic are easy to produce, an aluminum chassis can dissipate heat better than a plastic one, thus preventing cars from overheating. Also, aluminum keeps its shape better even in severe weather conditions.
In karting, two of the materials normally used in the construction of the belly pan or chassis of a cart are plastic and aluminum. Both plastic and aluminum chassis castings are lightweight, but plastic is the more inexpensive option. However, the advantages of using aluminum chassis castings far outweigh those of plastic, which has a lot of disadvantages. Compared to aluminum, plastic is not usually thin enough for countersinking to make the fasteners flush. Plastic also has a tendency to discolor and swell when it comes in contact with fuels, oils, and grease. When exposed to warm temperatures, plastic expands and becomes wavy or starts buckling, which results in a wavy belly pan surface. Cold temperatures, on the other hand, cause some types of plastic to become brittle and eventually shatter. Aluminum chassis castings, while being expensive, does not encounter the aforementioned problems that plastic has. Additionally, the biggest advantage of aluminum is that is can be dimpled so that it can give a countersink in thin metal, and this enables the use of flat head screws. The end result is a perfectly smooth belly pan.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Where do you find Aluminum Automotive Parts?
Where do you find Aluminum Automotive Parts? Where do you find Aluminum Automotive Parts? They should actually be found anywhere at your nearest available auto shop. You basically need such automotive parts for wheels, engine blocks, mirrors, impellers and clutch parts, etc. You could also inquire from your preferred companies, whether it be Toyota, Chevy, Nissan, Honda, or and Jeep parts from Auto Parts Train.
Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
