Applications of Metal Working: Die Castings Used for Trucks. Die casting is a popular method for cutting and shaping metal for industrial and commercial purposes. Die castings used for trucks is a good example. In the field of transportation equipment, …
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Parts Die Cast in Aluminum: The Utilization and Benefits
Parts Die Cast in Aluminum: The Utilization and Benefits. The process of die casting involves the injection of molten metal into a die cast tool, which is a mold made of steel. This set-up is then subjected to high levels of pressure to create complex designs and structures. The subsequent parts are then utilized to serve as essential components of a bigger equipment. Die casting machines can variety from 400 to 4,000 tons, but the machine size doesn’t really have anything to do with how a product will turn out. It will depend on the method used to die cast, which is either the hot chamber or the cold chamber procedure.
Whoever is involved in businesses that need metal parts on a regular basis, it is important to know that choosing the proper alloy is essential to guarantee the stability and the durability of the assembled equipment. Depending on usage, some alloys are better suited than others. For example, the zinc alloy is suggested for use in sink faucets, aluminum is prudent for auto parts, and magnesium works well with electronic devices.
Manufacturer, KDC Company
Kinetic Die Casting 818-982-9200 (www.kineticdc.com) was founded in 1994 and is currently based in Los Angeles, California. To date, they have helped a lot of industries that are in require of metal parts. During the years they have constantly proven to their customers that they can be trusted with their work and service.
In trying to get a better idea where die cast materials are commonly used, here are some of the things we use that utilize die cast products:
Boxes made of Aluminum
Also named aluminum housings or aluminum enclosures, these are extensively used because of their lighter weight compared to steel products. They can be easily grounded and they are electrically conductive, and this is the reason computer and telecommunications companies are among the main customers of metal work businesses. Automobile companies also buy aluminum housings for their motors and car transmissions.
Aluminum Parts made for Speakers
Aluminum and zinc companies also produce metal parts for speakers. These are usually resulting from zinc and aluminum alloys. They make up the frames and the back cover of the speakers. In addition, die cast products are not only utilized in speakers, but they are also used in guitar amplifiers and other music equipment.
Aluminum Parts for Lighting
Using the aluminum alloy for lighting fixtures is preferred because of its good thermal properties. Before die casting was used to manufacture light fixtures, welding was the method they used to create housing for lights. Many have found this to be labor intensive and expensive, plus the designs of the parts were limited. Now, die casting allows the manufacturer to create designs grounded on the customer’s taste. Some examples of lighting parts include fixtures for airport runways lights, medical lights, and commercial lights.
Aluminum Car Parts
Aluminum die casting can also be found in car parts. Die cast parts are used in aluminum wheels, engine blocks, brand logos, handles, mirrors, and clutches. If you want to save some money, you can try communicating the Kinetic Die Casting Company because they make parts that are suited for Chevrolet, Toyota, Nissan, Honda, and Jeep vehicles.
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This is the blog on the Kinetic Die Casting Company web site. KDC makes several types of Aluminum Parts for Brackets. Look at this website page for more details: www.kineticdiecasting.com/bracket.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Supplementary Technical Die Casting Terms
Supplementary Technical Die Casting Terms. You must probably learn the most common technical die casting terms with your exposure with the die casting manufacturing industries. To widen your knowledge, here’s a set supplementary terms for your perusal.
Alloy
It is a substance composed of two or more metallic elements used predominantly in die casting products.
Anodize
It is a chemical process characterized by coating metals with protective oxide layer. This process is used particularly with aluminum metals.
Clamping Force
It is the actual compressive force applied to keep the die halves closed in a die casting machine.
Cold Shut
This is an undesirable feature in a die casting, usually a line on the surface of the die cast item. This is the effect when the two halves die are not properly aligned.
Creep
It is the plastic or elastic deformation of metals when held for long period and where pressure is applied in a degree that is lower than yield strength.
Creep Strength
When metals withstand a constant force over an increasing degree of temperature, such characteristic is called Creep Strength.
Die
This tool shapes the molten metal into a particular form until it hardens. It molds liquefied metallic substance until it takes the solid form. It is a matching steel block with hollow interiors and a cavity.
Die Block
It is a huge steel block forming the base for one half of the die. Other components of the die are attached to or mounted on it.
Platen
It is a large steel plate that forms a primary part of a die casting machine frame.
This is the blog on the Kinetic Die Casting Company web site. Kinetic does Aluminum Auto Parts Manufacturing. Look at this website page for more details: www.kineticdiecasting.com/auto.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
General Information about Die Casting Draft Angles
General Information about Die Casting Draft Angles. Draft Angle is the sloping required in manufacturing aluminum die casting products. Because it facilitates ejection, this feature is often highly considered by aluminum die casting manufacturing companies.
Die Casting Draft Angles apply to both the pattern and the castings. Pattern Draft Angle is the considerable degree of tilt on the surface of the pattern. It allows the ejection of the casting from its mold. Casting Draft Angle on the other hand is the draft angle on the casting itself. It is the actual sloping seen on the castings.
Although the computation of draft angles is frequently generalized, the interior and the exterior surface of the die cast wall are highly considered. The draft angle recommended for the interior wall is twice as much as the external surface to facilitate ejection when the aluminum alloy harden and shrink.
In some instances, most particularly in the production of precision metals used by electronics industries, draft angle considerable varies. It must be specified in the design in order to guarantee efficient and effective performance of electronic gadgets, appliances, furniture and lighting fixtures etc. which uses these materials in their manufacturing process.
Draft Angle is also considered in designing the parting line and determining the parting line tolerance. The parting line is the point where the two halves of the casting mold meet. In most cases this line defines the internal and external surfaces of die cast parts. Minor errors in die casting applications includes errors or faulty in parting line designs.
Tons of aluminum products worldwide are made efficient just because a simple feature like draft angle was never taken for granted.
This is the blog on the Kinetic Die Casting Company web site. Kinetic writes about Aluminum Alloys for Die Casting. Look at this website page for more details: www.kineticdiecasting.com/casting_aluminum.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Aluminium Heat Sinks
Aluminum Heat Sinks. A heat sink is an essential component of any device that accumulates excess heat. Usually, these devices are used for extended periods of time which is the main contributor to the heat build-up. To maintain their functionality, the devices need to be cooled by an external source so that they will not overheat. The heater part is the most affordable component that can be added to a device in order to cool it. It does this by dispersing the heat into channels that are directed away from the device. The most common material to be made into heat sinks is aluminum.
Aluminum heat sinks can be seen in many devices from computers to integrated circuits. The reason that aluminum is used instead of steel is that it is lighter, cheaper, and heats less rapidly. Also, aluminum can be easily manufactured in bulk whereas steel takes a long time to manufacture. Other heat sinks can be seen in either a copper or diamond variety although these are very costly for the task. Aluminum heat sinks come in many forms depending on the device, the extent of cooling necessary, and the area on which it will be attached.
Aluminum heat sinks can be purchased from many different retailers nationwide. Some device retailers often carry heat sinks that are compatible with their devices. Computer retailers for instance also sell heat sinks as customization options for their customers. When purchasing an aluminum heat sink, it is best to bring the device along so that compatibility will not be an issue.
This is the blog on the Kinetic Die Casting Company web site. Kinetic writes about Aluminum Alloys for Die Casting. Look at this website page for more details: www.kineticdiecasting.com/casting_aluminum.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Why Purchase or Buy American Die Casting Parts
Why buy American die casting parts. American die casting parts are now utilized around the world. The die cast parts produced through American methods are more efficient and economical, offering broader ranges in component and shape compared to i other manufacturing techniques. The parts created in the US have a longer service life and are designed to complement the visual look which is appealing to the public. Designers would also have benefit from specifying die cast parts.
One of the main reasons why we should buy American parts is because it is created in high speed production. American die casting has a faster production process and can provide complex shapes based on closer tolerances. Little or no machining is needed in order to create identical castings for production of additional products. American based casting parts are also created in dimensional stability and accuracy. Die casting produces parts which are durable and stable, maintaining high heat resistance.
American produced casting parts also have great weight and strength and they are also stronger compared to plastic injection moldings with the same dimensions. The thin castings that are created through American methods are also stronger and lighter compared to those produced through other casting methods. Since the die casting is based on separate parts welded together, the strength of the alloy is stronger. Lastly, the American casting parts are produced in textured and smooth surfaces. They can easily be played with finishings which are based on minimum to no surface preparation. Such are the benefits of buying American created die casting parts.
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This is the blog on the Kinetic Die Casting Company web site. we make die casting parts as Aerospace Die Casting Parts. Look at this website page for more details: www.kineticdiecasting.com/aerospace.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
