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Why Most People Use Aluminum Die Castings
Why Most People Use Aluminum Die Castings. One of the most beloved metals used in the die casting process is aluminum. Aluminum is utilized by various companies around the globe because of its renowned strength and outstanding properties. Aluminum has the ability to withstand various types of stress based on its cooling process or through brittle temperature ranges. Aluminum also has the ability to flow readily to the die and fill each thin section perfectly. Most of the time, this is important in die casting since if the sections are filled perfectly, it will prevent any imperfections with byproduct. Molten aluminum has the ability to stick to die surfaces. It has a rating based on nominal compositions or iron, which is around 1%. Aluminum also passes the standard slat spray test.
Another reason why people used aluminum die castings is that aluminum die castings can connect with any electroplate. Approximately 95% of the standard aluminum die castings created today are made of 380 Aluminum. Some of the die casting alloys used today should also include aluminum. For instance, specific die casting alloys like ZAMAK, or zinc aluminum has an aluminum additive. The AA or Aluminum Association standards or regulates the die castings used today. The most standard types include AA 384, AA 380, AZ 91D and AA 390. The maximum weight limit for the production of aluminum die casting and with other types of metals such as zinc or magnesium castings is approximately 32 kg or 70 pounds. Of course, special weight limits also include including 4.5 kgs or 10 lbs, 20 kg or 44 lbs and 34 kg or 75 lbs respectively. The metals used in the mix define the thickness and the minimum draft required for die casting as allowed by the Aluminum Association.
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This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Kinetic Die Casting Utilizing the Most Durable Die Casting Materials
Kinetic Die Casting Utilizing the Most Durable Die Casting Materials. Many industries require the most excellent die casting process. In fact even box items, airplane items, lighting fixture components, custom metal parts, motor items, and transportation items are now being implemented in appliances industries, small engines, and aircraft components. Hence, if you are still searching for an excellent supplier that can provide good prices, excellent products and on time delivery, then it would be ideal to read several online customer reviews.
Obviously, the best die casting company is Kinetic Die Casting Company, because they are known to be impressive in the tooling and delivery process for different hardware items, military parts, Industrial items, consumer metal components, automotive items, and transportation components. If you’re still experiencing problems with your supplier, it is recommended that you choose another supplier that can provide different die casting solutions. With so many competitors that you can find nowadays, it will certainly be difficult to come up with a decision whether or not to place an order.
Die casting aluminum or Die casting zinc components, box components, aerospace components, lighting fixture items, commercial metal components, motor parts, and housing items are also being offered, and these items come with the company’s seal and warranty. Die casting companies make use of different modern tools that can mass produce the right items that you need. The system or process of forcing molten alloy through the use of high pressure is quite complex in nature and this particular job requires the best and upgraded tools and equipment.
Manufacturing Companies that require the best box parts, military parts, speaker components, consumer metal items, motor components, and gardening parts can simply place an order for these items from the right company. The parts can be created using multifaceted shapes or dimensions with a higher degree of repeatability and correctness. Die cast materials are employed for voluminous production requirements. Many businesses appreciate the Kinetic Die Casting process since machine parts can be finished within a smaller period of time.
Kinetic Die Casting Company, (www.kineticdc.com) also produces zinc components. Why do so many companies make use of zinc die casting? Every type of industry requires the best metal working processes. These methods make use of non-ferrous metals like zinc, aluminum, lead, copper, tin-based alloys and magnesium. Nonetheless, many manufacturers opt for aluminum die casting due to several benefits. Producers are able to make use of the metal’s important characteristics.
First, aluminum materials are packed with lighter weight, and it also possesses fine mechanical properties. Different elements with complex shapes and thin walls can be utilized with excellent strength and quality by using aluminum. The best thing about die casting is that even at a higher temperature, the metal can still have its durability or strength.
Zinc-Aluminum materials also offer good resistance to various corrosive elements and also give out higher thermal and electrical conductivity that are required in different parts of industrial and consumer products. Due to these primordial properties, Kinetic Die Casting process can produce more durable and stronger components. In addition to this, the malleability of the metal allows the production of different parts which could be applied with varied kinds of textures. As a result, fewer finishing touches will now be required for the final output. Information to contact sales@kineticdc.com.
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This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Classification of Porosity in Die Castings
Classification of Porosity in Die Castings. Porosity in casting aluminum alloys directly affects the reliability and quality of products which incorporating die cast metals into their design. Die Casting Manufacturing companies rely on advanced technologies and methodologies to minimize porosity so as to avoid additional overhead.
The types of porosity in die castings vary in terms of their characteristics. The three basic classifications however are continuous, blind and totally enclosed, which are manifested in four general types namely micro, micro/macro, funnel and macro.
Continuous Porosity
The first instance of continuous porosity in metal castings is the presence of leak path from a particular enclosed section towards another. The Micro Manifestation shows a slow single-point leak.
The second instance of continuous porosity is the presence of collective defects which are interconnected in many areas. The Micro/Macro Manifestation of such characteristic is multiple leak points at a slow rate.
The third instance of continuous porosity is the presence of externally visible defects with micro-sectional defects. The Funnel Manifestation is a slow single-point leak.
The fourth instance of continuous porosity is the gross visible defects in the surface of metal castings, shows extreme leaking in the Macro level.
Blind Porosity
The first circumstance is the absence of visible defects on the surface of die cast metals while micro manifestation displays a weeping of contaminants towards the surface. A wet or darkened region is also visible. On the other hand, the said casting holds pressure.
The second circumstance is the absence of visible imperfections on the surface. There are however darkened parts of the casting surface. The Micro/Macro Manifestations include gushing of machining fluid towards the surface. The castings on this instance still hold pressure.
The third circumstance is the visible die cast porosity and pitting on the surface. The Funnel Manifestation includes discoloration of the surface and weeping of machining liquids.
The fourth circumstance of blind porosity is the display of visible porosity holes on the surface of the metals and the roughness of the said surface. The Macro Manifestation includes surface discoloration and the presence of contaminants.
Totally Enclosed Porosity
Defects and impurities are not visible on the surface which is often caused by material shrinkage or gas accumulation. Shrink porosity is characterized by irregular shape and rough surface. Gas porosity is displays a smooth and regular shaped castings.
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This is the blog on the Kinetic Die Casting Company web site. Rsing the die casting process and discusses Die Casting Military Parts. Look at this website page for more details: www.kineticdiecasting.com/military_parts.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Kinetic Die Casting Company Free Lunch and Almond Roca 2013
Kinetic Die Casting Company is buying Free Lunch for all Team Members again because we exceeded our production throughput sales goals last week. It is happening more and more that our throughput is growing and our goals are met more often. Today, we will be getting Subway Sandwiches for all team member (employees) at 10:30 AM for day shift. We will be getting sandwiches for night shift also. Thank you to all our employees that make a difference in our production output.
Almond Roca time of year:
Every year Kinetic Die Casting Company sends our customers homemade almond roca as a way of saying thank you. Please share the roca with your family and workmates.
homemade almond roca
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood,
California USA 91605
www.kineticdc.com
Phone Number: 818-982-9200
Toll Free: 800-524-8083
Fax Number: 818-982-0877
Email: sales@kineticdc.com
We Ship Today.
Empire Die Casting Co Files Chapter 11
The leadership at Empire Die Casting Co. of Macedonia has filed for Chapter 11 bankruptcy protection and hopes to sell the company soon. New Growth Capital Group LLC of Hudson has submitted a letter of intent to acquire the assets of Empire Die Casting for $11.7 million in cash. New Growth Capital Group would be designated as a stalking horse bidder for the auction, and Empire Die Casting would pay a break-up fee of $180,000 if New Growth Capital Group is out-bid.
Carl Harbert, managing partner of New Growth Capital, said the small group of operators is looking to buy companies in which they can remain invested for 30-plus years. Empire Die Casting would be New Growth Capital’s first acquisition.
Robert Hopkins, president of Empire Die Casting, declined to disclose potential buyers of the business, but did say the interested parties plan to keep the aluminum and zinc casting company in Macedonia and to grow it.
Mr. Hopkins said the desire to sell the company has come up in the last two months. He said the company’s owner is looking to retire and get out of the business.
The bankruptcy was filed Oct. 16 in U.S. Bankruptcy Court in Akron. The company listed assets of between $10,000,001 and $50 million, and liabilities of between $1,000,001 and $10 million. There are about 200 employees at the company’s plant at 635 E. Highland Road.
The bid deadline listed in the bid procedures order is 5 p.m. Dec. 16. Marc Merklin, a managing partner in the Akron office of law firm Brouse McDowell LPA, said the court will hear the request for the bid procedures on Nov. 5. Until then, the terms in the referenced documents are not final.
The main hurdle Empire Die Casting faces is a potential liability in its multiemployer pension plan, which it’s addressing through the Chapter 11 bankruptcy filing. New Growth Capital’s letter of intent specifies that its proposed purchase would exclude rights, interests and liabilities regarding employee collective bargaining agreements and employee retirement/pension/benefit plans, among other corporate governance materials.
Mr. Merklin said the pension plan has a multimillion-dollar liability and is “unworkable” as is. He said with a multiemployer plan, when one employer withdraws from the plan, it puts pressure on the others. That means penalties for such plans are high.
According to a document included in the Chapter 11 filing, Empire Die Casting had $34 million in sales last fiscal year. The document notes that profitability and cash flow for the company have decreased in recent years due to “production inefficiencies.” The company also saw an increase in indirect costs and “ineffective implementation of a new enterprise resource planning (ERP) system,” which made it difficult for Empire Die Casting to manage its costs and pricing.
(citation http://www.crainscleveland.com/article/20131024/FREE/131029883)
See the Kinetic Die Casting Company Blog prior post:
Empire Die Casting Company Bankruptcy Filing
(citation http://www.amm.com/Article/3268180/Empire-Die-Casting-files-for-bankruptcy.html)
Kinetic Die Casting Company. The parts we make today, we ship today. Contact Kinetic Die Casting Company and ask how we can help your company.
Kinetic Die Casting Company (http://www.kineticdiecasting.com)
6918 Beck Avenue
North Hollywood, California 91605
818-982-9200
sales@kineticdc.com
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