What is the Best Die Casting Company for You? A die casting company is always unlike when contrasted to another brand in the same industry. Due to the deviations of die casting procedures and tooling, a lot of companies have …
Continue reading
Tag Archives: Die Casting Parts
Lighting Endcaps in 2021
In September 2008, we looked a Lighting Endcaps for the entertainment industry. Lighting endcaps are typically used to enclose the end of a light fixture. In this case our customer needed sets of a left endcap and a right endcap. This project required only 500 sets of parts each year. The engineer was unsure if Aluminum Die Casting was the answer to her dilemma. Many people were telling her that the minimum run for die castings was 1000’s not 100’s each year.
We looked at her project and told her, it fit in our niche of:
She placed the order with us in October 2008 for two cavity mold, die casting tooling, and for 200 sets of parts. She was in a hurry so she then asked if we would provide a few sets of parts she needed for an up-coming design show using SLA. Instead we gave her sample units in less than the 12 weeks we promised. She used our samples at the show. This saved her $2,000 in custom metal parts prototype part costs.
Kinetic Die Casting does this all the time for new customers. We accept orders and deliver the aluminum parts early. We specialize in delivering faster and better quality than many customers are getting from our competitors from here locally or from far away lands.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Die Casting Quality Standards
Die Casting Porosity
Die Casting Draft Angle
Die Cast Parts Company
Auto Manufacturing in 2021
The auto manufacturing industry has been using aluminum auto parts for many years now, Aluminum Auto Parts Reduce Car Weight by Half. Most of the cars that have been produced in the last few years have parts that have been made from aluminum die castings. These aluminum parts include valve covers, aluminum alloy wheels, carburetors, and some specialty aluminum hardware components.
The concept was already afloat in the 1960s when car parts were made out of metal sheets that can be stretched five times more that those formed by standard techniques in molding. This made a conclusion that aluminum is a more cost-effective material in manufacturing auto parts.
Auto makers are aware that they will easily be able to shape aluminum auto parts as techniques are being developed. Auto parts made out of aluminum would be lighter and therefore, be more fuel-efficient. The problem is that the aluminum often tears whenever they are stamped into shape. An automobile body’s weight can be reduced to half if aluminum will be used instead of steel. However, aluminum is still quite hard to form and shape.
Scientists have developed a process that combines the traditional metal stamping processes with electromagnetic forming technology. This hybrid of a technology can then produce excellent auto parts without the aluminum getting torn in the process. The tool stamps the general shape of the automotive part while the electromagnetic pulses are in charge of helping form and refine the details.
With studies being conducted nonstop to perfect the processing of aluminum without tearing it, soon more and more aluminum auto parts will be incorporated in newly manufactured cars.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Light Fixture Die Casting Parts
Photos Die Casting Parts
Aerospace Die Casting Parts
Roofing Tile Molds Blog
The Basics of Die Casting Alloys 2021
The Basics of Die Casting Alloys. Die-casting is very comparable to permanent mold casting, only that the metal which is pushed into the mold experiences higher pressures which total to 10-210Mpa (1,450-30,500) psi. Because of this, the exterior of the die-cast is very fine; the dimensions are also much more precise at 0.2% of casting dimension.
Die-casting may be done in two different ways, either utilizing a cold chamber method or by employing a hot chamber procedure. Both vary in the time exposure of the melt which certain metals need either more or less. Cold chamber procedures are typically utilized for aluminum and copper, also counting its fellow die casting alloys. The metal is located in the cold chamber for each shot and requires less time exposure of the melt. Hot chamber methods normally are utilized for metals that have low melting points and high fluidity. This includes zinc, tin and lead. The die cavity is located permanently in the melted metal. The inlet port of the pressurizing cylinder is exposed as the plunger moves to its opening position. This permits a different charge of melted metal to fill the cavity.
Aluminum, Zinc and Copper are the die casting alloys that are chiefly utilized in die-casting for a variety of reasons. Die-castings are restricted from 20kg to a maximum that is reliant on the metal. Large castings typically have superior porosity problems because of the trapped air and the premature hardening of the die-cast cavity. In essence, many things must considered when performing die-casts in order to make certain the excellence of the metals. Die casting alloys guarantee excellent quality and a great finish.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
The Basics of Die Casting Alloys
Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Parts Prices
The Different Alloys Used in Die Casting Manufacturing in 2020
Die Casting Alloys – The Different Alloys Used in Die Casting Manufacturing. Kinetic Die Casting Company uses different types of metal die casting alloys depending on the needs of our customers.
-
The Die Casting Alloys we use are:
- A360 aluminum die casting alloy
- A380 aluminum die casting alloy
- A383 aluminum die casting alloy
- A413 aluminum die casting alloy
- ZA27 die casting alloy
- #3 zinc die casting alloy
- #5 zinc die casting alloy
A380 is the die casting alloy we use the most. About 80% of our parts are produced in A380. A380 is the least expensive aluminum alloy. It is very versatile for a very nice finish on a die casting part.
A360 aluminum die casting alloy is used when corrosion resistance is required. It is used by many manufacturers whose parts are exposed to salt spray or other corrosive environments.
A413 die casting alloy is another alloy we use to produce a lot of parts. This alloy is used in a lot of thermal conductance applications (heat sinks). It has a very nice surface finish and can be used to cast thinner walls. It has better corrosion resistance than A380.
A383 alloy is less expensive than A413 and also is used when the die casting part wall thicknesses are thinner than normal.
ZA27 die casting alloy is used when greater die casting part strength is needed. This die casting alloy is a marriage between aluminum and zinc.
#3 and #5 zinc die casting alloys are the most common alloys used for zinc die casting. Many of the products that were produced in zinc are now made in aluminum or plastic. Zinc makes up less than 10% of the die casting parts made in America today.
Contact Kinetic Die Casting Company for your die casting part needs. (818-982-9200)
Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote
Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Die Casting Parts Prices
Machining Aluminum 2020
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
FAQ Die Casting Questions and Answers
Kinetic Die Casting Capabilities
Kinetic Die Casting Jobs
Roof Tile Molds Company
