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Tag Archives: Die Casting Parts
Die Casting Porosity and Its Causes in 2023
Die Casting Porosity and Its Causes. Die Casting porosity is one of the most common defects in the die casting manufacturing industry. What is die casting porosity? Die Casting porosity is a kind of die casting factory imperfection in which the die cast parts have tiny spaces which covers air within the metal – henceforth, the die cast parts become porous. The porosity of die casting parts could weaken the parts itself if the spaces or voids are very big.
To clearly understand the causes of the porosity one must know the basic of the die casting procedure. In a nutshell, die casting procedure includes molding molten metal by placing it inside a short cylinder, and then a great force is applied by a piston connected on the cylinder, pushing the molten metal so it would take the form of the die cast die or die cast mold. During this process, the metal is forced along with the air inside of the cylinder to the die casting mold.
Die casting porosity could be added by several factors like the following:
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Die casting machine pressures.
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Temperature of the metal and the mold.
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The cleanliness of the materials used.
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Design of the die casting mold.
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Design of the die casting part.
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The shot speed of the die casting machine utilized.
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Die casting mold release or die casting spray
Die casting manufacturers use metals that are non-ferrous or metals that don’t have iron. It is because iron content is the chief reason for oxidation and rusting. Non-ferrous metals include magnesium, tin, lead, copper, zinc and aluminum.
This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Extruded Aluminum Heatsinks in 2023
Extruded aluminum heatsinks are made by heating aluminum to the point of a semi-solid state. Then this aluminum is pushed (extruded) through an extrusion die. These aluminum forms have the profile of the die it was pushed through, much like the play dough toy extruder. The simple shapes are stars or circles. These forms are cut to the length needed.
Aluminum Heatsinks that are extruded typically have a flat bottom and ribs on the top. They can be extruded in lengths of several feet an cut to shorter lengths. Because these extruded aluminum heatsinks were formed by pushing through a die, there is a limitation on details that can be formed on the top and bottom surfaces. If a depression is needed to mount components then it will need to be machined into the part as a pocket as an after operation, dramatically increasing the part cost. More typically, if holes are needed for mounting, they too will need to be machined into the parts as a secondary operation. Any other holes needed so wires or components can pass through have the same limitation.
The Aluminum Die Casting Process injects metal into a mold or die that forms the top, bottom and sides. Mounting holes, through holes and cavity indentations formed into the part are in the die halfs on the top and bottom. Aluminum Die Casting Heatsinks will have all the features necessary for installing the components and the holes for mounting during the original manufacturing operation. Die casting heatsinks will not require secondary operations for holes and features.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Zinc Die Casting Company California
Kinetic Die Casting Capabilities in 2023
Kinetic Die Casting Company uses aluminum die casting to product parts, here are some capabilities.
http://www.kineticdiecasting.com/capabilities.html
Die casting is a process that involves creating metal parts. This is achieved by forcing molten metal under high pressure into a mold or die cavity. It greatly reduces the need for further post-production processing by producing high quality surfaces, among other things. Most of the tools and products that people use are produced through this process.
There are different materials used for die casting. One of the most commonly-used materials for this process is aluminum. Aluminum die casting is often used for producing automobile parts and gears and surgical equipment. It is also the preferred material for networking and telecom infrastructures and equipment.
Among other things, aluminum die casting alloys are lightweight. They have a minimum section thickness of 0.89 mm (0.035 in) and a minimum draft of 1:100. In spite of their being a lighter material, they nonetheless belong to the stronger and harder types. They have an ultimate tenile strength that ranges from 40.5 to 48/ksi and the hardness is between 80-120 HB. The melting range is approximately from 960-1200 degrees Fahrenheit, making them among the most durable when subjected to extremely high temperatures.
Aluminum die casting alloys are rustproof, non-staining, and have a high conductivity percentage at 55.6-78.6/Btu/fthr.F (thermal) and 23-31% (electrical) per IACS standard. They are most ideal for complex shapes and thin walls and for most electronic applications. Since most aluminum-based alloys are made from 95% recycled materials, their use contributes a lot to the promotion of green technology.
Summing it up, aluminum-based alloys offer an efficient, cost-effective, and nature-friendly material for developing and improving products and tools that help make people’s lives easier and more productive.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Die Casting Capabilities. Look at this website page for more details: http://www.kineticdiecasting.com/capabilities.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Kinetic Die Casting Advantages in 2023
Kinetic Die Casting Company Advantages. In manufacturing small and medium sized aluminum parts, hiring an Kinetic Die Casting Company can go a very long way. They specialize in using die casting aluminum into different parts and products using molds. First of all, why use aluminum for parts and products? Aluminum is a metal that can be mined of the top of the earth, it is easy to acquire and it can be found almost everywhere around the globe. This makes it cheap to buy aluminum. Next, aluminum has some very appealing characteristics. Its strength and durability is comparable to that of steel but it carries just a third of its weight. Stronger and lighter, aluminum is fast becoming the choice of many manufacturers. For those who cannot afford yet the machinery required for die casting, they contract an Aluminum Die Casting Company to help them.
Because an Aluminum Die Casting Company has the resources and knowledge in die casting, they can efficiently create parts and products to the specifications of their client. How do they do it?
The Kinetic Die Casting company melt the aluminum by placing them in a furnace, thus making them into liquid. The liquid aluminum will then be casted into molds which give them their new size and shape. Applying huge amounts of pressure, the liquid aluminum enters every crevice of the mold, which results in more accurate dimensions. The molds are set aside to cool and the liquid hardens. Once they are opened, the parts or products will simply need a few finishing touches and they can be delivered to the client.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Heatsinks: What They Do 2023
Aluminum Heatsink
Aluminum heat sinks expels heat from parts and components in electronic applications. Aluminum die cast heatsinks are designed in a way that needs less machining than other manufacturing processes. The cooling fins can be manufactured at the same time as the mounting holes. Heatsink parts are made with all features necessary for cooling electronic components and to mount the heat sinks on the printed circuit board (PC board). Aluminum heat sinks have a high dimensional stability. Heat sink production begins as soon as the die casting tooling is produced. Aluminum heat sinks are produced at the rate of 250 heat sink parts per day to 2,500 heat sink parts per day. Heatsinks look good as raw parts or can be anodized or powdercoated.
Pictures of Heatsink Die Casting Parts
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Zinc Die Casting Company California
