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Tag Archives: Die Casting Process
Various Aluminum Casting Options
Aluminum casting is a widely used manufacturing process in various industries, including automotive, aerospace, and construction. It allows for the production of complex and intricate metal parts with excellent strength-to-weight ratios. Several aluminum casting processes are available, each offering distinct advantages depending on the desired end product and production requirements. In this post, we will explore some of the most commonly used aluminum casting processes.
1. Sand Casting: This is one of the oldest and most straightforward aluminum casting processes. It involves creating a mold by compacting specially formulated sand around a pattern. Once the mold is ready, molten aluminum is poured into it, and after solidification, the sand is removed to reveal the final product.
2. Die Casting: Die casting is a high-volume production process suitable for intricate parts with consistent dimensions. Here, molten aluminum is forced into a steel mold, known as a die, using high pressure. Once solidified, the mold is opened, and the cast part is ejected.
3. Investment Casting: Also known as lost-wax casting, investment casting is ideal for producing parts with complex shapes and fine details. It involves creating a wax pattern that is coated with a ceramic shell. The wax is then melted out, leaving a hollow mold. Finally, the molten aluminum is poured into the mold and solidifies, resulting in the final part.
4. Permanent Mold Casting: In this process, a reusable mold made of steel or cast iron is used to create multiple aluminum parts. The molten aluminum is poured into the mold and allowed to solidify before the casting is extracted. Permanent mold casting offers a good balance between cost and production speed.
5. Continuous Casting: Continuous casting is primarily used for producing aluminum billets or slabs for subsequent processing. Molten aluminum is continuously poured into a water-cooled mold and solidifies as a continuous strip. This process allows for efficient mass production of aluminum in various shapes and sizes.
6. Centrifugal Casting: This process is used to produce hollow aluminum parts with good mechanical properties. Molten aluminum is poured into a rotating mold, and centrifugal forces distribute the metal along the mold’s walls, resulting in a solid, dense casting.
These are just a few of the many aluminum casting processes available today. Each process offers unique advantages and is chosen based on factors such as part complexity, production volume, cost, and desired mechanical properties. By understanding these processes, manufacturers can select the most suitable method for their specific needs and achieve high-quality aluminum castings efficiently.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Zinc Die Cast Handles
Zinc die-cast handles have become a popular choice for various industries and applications due to their exceptional durability, strength, and aesthetic appeal. Zinc, a versatile metal known for its corrosion resistance and high thermal conductivity, is transformed into handles through the die-casting process, which involves melting the metal and injecting it into a mold. This manufacturing method allows for precise and complex designs, making zinc die-cast handles suitable for a wide range of products such as doors, cabinets, furniture, and more.
One of the key advantages of zinc die-cast handles is their strength and durability. Zinc is a robust material that can withstand heavy use and harsh environmental conditions without losing its structural integrity. This makes zinc die-cast handles ideal for applications that require reliability and long-lasting performance. Whether used in commercial settings or residential properties, zinc handles offer a dependable solution for everyday use.
In addition to their durability, zinc die-cast handles are also valued for their aesthetic appeal. The die-casting process allows for intricate designs and fine details to be incorporated into the handles, giving them a sleek and modern look. With a wide range of finishes available, including chrome, satin nickel, black, and antique brass, zinc handles can complement any style or décor, adding a touch of elegance to the overall design of the product.
Furthermore, zinc die-cast handles are known for their corrosion resistance, making them suitable for indoor and outdoor applications alike. Zinc naturally forms a protective layer of zinc oxide when exposed to the elements, preventing rust and corrosion from affecting the handles. This superior corrosion resistance ensures that zinc handles will maintain their appearance and functionality over time, even in high-moisture environments or outdoor settings.
Another benefit of zinc die-cast handles is their ease of installation. Due to their lightweight nature and malleability, zinc handles can be easily attached to various surfaces using standard hardware and tools. This makes them a convenient choice for manufacturers, contractors, and DIY enthusiasts looking for a hassle-free installation process.
Moreover, zinc die-cast handles offer excellent thermal conductivity, allowing for efficient heat dissipation and cool-to-the-touch surfaces during operation. This feature is particularly advantageous for applications where temperature control is essential, such as kitchen cabinets, appliances, or industrial equipment.
Overall, zinc die-cast handles combine strength, durability, aesthetics, corrosion resistance, ease of installation, and thermal conductivity in a single product, making them a preferred choice for a wide range of applications. Whether used in residential, commercial, or industrial settings, zinc handles provide a reliable and stylish solution that enhances the functionality and appearance of various products. With their exceptional qualities and design versatility, zinc die-cast handles continue to be a popular choice for manufacturers and consumers seeking high-quality hardware solutions.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Processing Motor Vehicle Die Cast Parts in 2023
Processing Motor Vehicle Die Cast Parts. Many automotive parts companies are now using die casting. It is a metal-working procedure which is intended for large scale productions. Motor vehicle die cast parts are known for ease in production and performance against multi-directional stresses. These parts are used as stationary parts like the vehicle frame and engine fixtures. They are also intended for mechanical parts like gears, engines and chains.
Die casting and its variants always compress molten or semi-molten metals. Hence, pressure and temperature are always important factors. As for motor vehicle die cast parts, they are usually created through cold chamber die casting. The type of casting depends on the type of metal. Majority of metal products in the automotive industry utilize aluminum and magnesium. Cold chamber method is the one appropriate for such high-melting point metals.
The metal is melted in a separate furnace. As it is cooling down, it will be transported to the dies, which contain the target shape. Depending on the strength specifications and type of metal, pressures between 10 to 175 mPa will be maintained until the metal solidifies. This can produce a wide range of shapes from the simple to the intricate: rods, bars, billets, planes and fixtures. They require little or no post machining because die casting results in precise shapes and thickness.
Motor vehicle die cast parts include engine blocks and some gears, which are mostly made of aluminum and magnesium casts. The combination of these two metals is very tough, even when subjected to repeated load and high temperatures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
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Why Use Aluminum Boxes in 2023
Why Use Aluminum Boxes?
The most electronic component would need to be protected by housing that could keep away outside factors like dust, water, moisture, or sudden impact. Aluminum boxes are suitable enclosures for such items.
These boxes are made from aluminum die casts and they have to die cast lids too. They can also be fitted with covers that can be screwed in place to seal the item away from anything that could damage it.
Aluminum boxes are used as the natural ground for electrical components. Since aluminum conducts electricity, the boxes are also used as the grounding planes for the electronic items being kept.
Many companies use these boxes for RF/EMI shielding too. The boxes used are still made using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding is means of protection or shielding against radio waves and frequencies that may interfere with the electronic components in the box. The box keeps these outside frequencies away from its content.
As an RF/EMI shield, the aluminum box is electrically conductive and can disperse and absorb any of the outside frequencies and thus, protect the electronic component that is kept inside it.
The aluminum boxes can also be used as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmissions, or electrical junction boxes.
Aside from the natural conductivity of aluminum, it is a choice of manufacturers for their enclosure needs because aluminum parts weigh less than 1/3 the weight of steel. That could be more cost-effective and it allows easier transport of items.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Machining Differs from Steel Parts Machining in 2023
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
