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Tag Archives: Die Casting Process
Purpose of Die Cast Aluminum Heatsinks 2020
Purpose of Die Cast Aluminum Heatsinks. Aluminum is the ideal raw material to be used in making heat sinks because this part should be very durable. Aluminum is known to be a more durable metal compared to other metals including steel. At the same time, it is very abundant and easy to acquire which makes it a cheap material as well. Aluminum Heatsinks are used in electronic products and even appliances. Its purpose is to divert the heat produced by the electrical wires from the other more sensitive parts of the product. In other words, it is used as a safety feature to insure that the electrical device or appliance work perfectly and do not overheat.
Aluminum Heatsinks are used in many products all over the world which means that they are needed in large quantities at any given time. To produce them in an efficient and fast manner, the process known as die casting is used.
There are just three simple steps in die casting Aluminum Heatsinks. The first step is to take the aluminum bar and liquefy it by heating the bar. Once the aluminum is turned to liquid, the next step is to inject it to molds or castings so that it will take on its proper shape. When the casting cools, all that is left is to polish it and a few finishing touches.
Die casting can create consistent results in a fast amount of time. At the same time, it is a relatively cheap process which makes it a very popular method in making not just heat sinks, but other aluminum parts as well.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
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Aluminum Aircraft Parts Die Casting 2020
AIRCRAFT PARTS ALUMINUM DIE CASTING
Aircraft Die Cast Part1
If you happen to look above and you see a fast fighter plane equipped with modern design and armed with missiles, you’ll surely say that it’s from the United States. The United States is the leader in aircraft manufacturing. The country is supported by an array of fighter planes for national security and defense. But how did they build aircrafts? Well, those aluminum airplane parts are made because of die casting.
What is a die casting company anyway? Die casting is the process of forcing molten metal under high pressure into mold cavities. Most are made from copper, zinc, aluminum, lead, magnesium, tin and lead based alloys it is used for applications where small parts need to be given a good detail or a perfect surface quality. Furthermore, in aircraft die casting magnesium and aluminum are the commonly used metals because they are lightweight and can operate in different conditions.
Magnesium alloy castings showed corrosion resistant performance. Other than that, magnesium alloys are light weight, low density and it can operate at high temperature. There are several magnesium alloys that can be found in an aircraft such as the RZ5 alloy in helicopter transmission casings and WE43 alloy for the castings of the main rotor gearbox.
Aluminum on the other hand remained to be the most popular alloy used on aircrafts. The parts of aircraft that uses aluminum alloy are door handle ducts, boxes, brackets, quadrants, clips, doublers, wave guides, wing and the body.
Aircraft parts die casting have gone along way. Although aluminum and magnesium are the popular metals used in aircrafts, others are still looking for other options like titanium.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
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Die Casting Alloys 2020
Die Casting Alloys. A die casting is a method engaged by the metalworking industry to produce and construct metal parts that are good die casting. It is a way of pushing melted metal into reusable molds under high pressure. Flexible alloys are utilized to manufacture a die. The most frequent die casting alloys are zinc, aluminium, magnesium, copper, lead and tin.
Die casting alloys are selected depending on the rewards they have to recommend to manufacturers. Here is how ordinary die casting alloys are distinguished:
- Zinc
- It is typically cheaper to utilize for little parts. It is easiest to cast owing to its high ductility. Zinc is also without difficulty plated and has high impact strength while promoting long die life.
- Aluminium
- Aluminium is lightweight but has high dimensional stability for multifaceted shapes and narrow walls. It is the most universally utilized of all die casting alloys because of its excellent corrosion resistance, first-rate mechanical properties, high thermal and electrical conductivity and it maintains its strength at high temperature.
- Magnesium die casting
- This is the simplest alloy to machine and has an exceptional strength-to-weight ratio. This is the lightest alloy to be utilized in die casting.
- Copper
- This has high hardness and corrosion resistance. It has the highest mechanical properties amongst other die casting alloys. It has outstanding wear resistance and dimensional constancy.
- Lead and Tin
- Both have high density. And create tremendously close dimensional accuracy. It is frequently utilized for its particular forms of corrosion resistance.
There are other die casting alloys apart from the aforementioned. Picking the correct alloy to utilize will seriously depend on its features.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
E-mail sales@kineticdc.com
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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
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For Large Industries: The Process of High Pressure Die Casting
For Large Scale Industries: The Process of High Pressure Die Casting. The process of high pressure die casting is popular among large scale production lines. It is considered as one of the most cost effective and fastest metal working process, when compared to forging, sand casting and other types of machining. Traditional die casting is also called high pressure die casting because the molten metal is forced into the mold cavity by using high pressure.
The mold cavity is formed by two halves. They are the cover die and the ejector die. The section where the two halves meet is called the parting line. During casting, molten metal is injected between the dies. The metal is allowed to flow through an opening in the cover die half. High pressure, between 10 to 175 mPa, is maintained until the molten metal solidifies. This process of high pressure die casting ensures uniform solidification of the final product. Hence, it produces uniform work pieces with high yield strength. There are two types of the method: cold chamber and hot chamber casting. The choice depends on the melting point of the metal. For example, zinc and aluminum alloys can only be processed in cold-chamber environments.
The process of high pressure die casting has many applications, ranging from the toy industry to automotive and computers. The technique also minimizes, if not totally eliminates, post-machining like sanding or grinding. Therefore, there are less post-production costs. However, this technique is only recommended for large scale businesses. The initial cost of construction of dies, due to painstaking details and strength, is relatively higher than other machining processes.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at E-mail sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
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Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices
