Kinetic Die Casting Makes Aluminum Handle Hardware. Handle hardware refers to door and cabinet handles, which need to be able to withstand constant pushes and pulls. When it comes to handle hardware, aluminum is one of the best materials to …
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Tag Archives: die casting tooling
Die Casting: Some Questions Answered
Die Casting: Some Questions Answered. What is a die? A die is also sometimes called a mold, is tooling to produce die cast parts. A die cast tool is a metal block tool used to make die casting parts. What is die casting? Die casting is the process by which the metalworking industry manufacture and fabricate metal parts; it is a way of forming metal objects by injecting molten metal into a die cast tool or a die cast mold under high pressure. Many copies can be made, over 100,000 parts from each die casting tool, thereby making it an economical process. It is ideal for mass production.
What metal parts can be fabricated using the die casting process? In the automobile industry, this is how cylinder heads and engine blocks are made. Tiny sewing machine parts can also be made in this way, as well as parts for medical devices and refrigeration units, for it is a precision process that creates a precision product. The finished product of a die cast mold has good surface finish, good detail even if it has a complicated design, and it is sharply outlined.
Tooling for die casting is made of steel. What are the kinds of metals used in die casting parts? The metals have to have a low melting point, and they are usually non ferrous (meaning they do not contain iron). Examples of these kinds of metal and metal alloys are zinc alloy, magnesium, tin and lead, brass, aluminum alloy, and copper.
What are the characteristics of a die cast metal? Die casting parts using the prescribed metals make them tough, well-built, heat resistant, stable and molded with precise dimensions. There are various finishing techniques available to metal parts that are made using the die casting process, your choice of smooth or textured, plated or finished some other way.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Accessories Made From Aluminum Die Casting Tooling
Benefits of products and accessories made from aluminum die casting tooling. Aluminum die casting methods thru the use of the right aluminum die casting tooling gets the job done for most companies. For them this way of manufacturing components like parts, decorative trims and other products offer many benefits and features that cannot be offered by any other way of producing and manufacturing decorative trims, parts and components. The following is a listing of some of the important benefits of using this technology:
These are just some of the good things that can be delivered by the process and by aluminum die casting tooling on products. And these are the reasons why companies prefer this process over other modes of production.
Kinetic Die Casting is a california die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
Die Cast Parts Tooling
Die Cast Parts Tooling for Making Die Cast Parts. The process of making of aluminum die cast parts entails value for product quality, above else. With this in mind, aluminum die casters tend to give premium on following specifications right to the tilt. The basic agenda on the list is die construction, which is primarily made of die casting tooling. Tooling for Die Casting aluminum is made of alloy tool steels in at least two sections, namely the fixed die half and the ejector die half. In modern times, dies may carry cores, movable slides, or other sections for the production of threads, holes, and other features for the attainment of the desired shapes.
The fixed die casting tooling mold half has a shot hole that makes it possible for the molten aluminum metal to enter the die and fill in the cavity. On the other hand, the ejector die half has runners and gates that lead the molten metal aluminum right into the cavity. Aside from these two sections involved in the aluminum die casting process, dies also consist of locking pins (for purposes of securing the fixed die half and the ejector die half), ejector pins (for purposes of making the removal of the aluminum cast part easier), and openings (for purposes of cooling and lubricating the molten aluminum metal or aluminum casting).
When the chamber closes, the fixed die half and the ejector die half become one and remain locked together, thanks to the chamber’s hydraulic pressure. After a certain amount of time elapses (depending on the total projected surface area and the pressure required for the injection of the metal into the cavity), the aluminum die casting process is completed and high quality die cast parts are produced.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Posted in Tooling Die Casting
Tagged Die Cast Mold, die casting tooling, Tooling Die Casting
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Tough Job
One Tough Job!! Making aluminum parts using the die casting process can really be a tough job. Just imagine pouring raw aluminum and zinc materials into casts, melting metal, and a whole lot more. And did I mention that those steps are just the beginning? Die casting requires more than just pouring metals into a die cast mold.
When the die has finally taken on a solid form, it then must be opened and will then be pinned by the ejector. The gate, runners, sprues and flash, which are collectively known as the scrap, must then be separated from the casting. A special trim die that is in a power press or hydraulic press is often used to do this part of the process. Sawing or separating by hand can also be done but are considered as older methods used also in sand casting which will then require case grinding to smooth out the scrap marks. A much easier way, when gates are thin and easily broken, would be to use tumble shots after which separation of gates should be done. The metal used in the whole process will not be entirely utilized as 15% of it will be not put to use due to many different factors. Remelting it though would make the metal recyclable.
Definitely, the whole die casting process takes on a intricate and arduous labor. And although that is the case, people in this industry still prefer to perform die casting as it produces rapid production rates and gives various other benefits to the whole production process. Besides, the fine finished products that this process yields are very much worth all the hard work that die casting requires.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Die Cast Tooling Mold Bases
Kinetic Die Casting owns several Die Casting Tooling Mold Bases that we use to produce aluminum die casting parts. These die cast mold bases are convenient for use for customers who own die casting tooling inserts but not a die cast mold base to use in a die casting machine. Some of the moldbases we own are as small as 12″ by 12″ and are as large as 36″ by 36″. Kinetic Die Casting also owns DME unit dies and MUD bases. DME unit dies are available in many sizes. Kinetic Die Casting primarily uses two DME Unit Die sizes:
Kinetic Die Casting will mount “customer owned” die cast tooling inserts into our mold bases so we can produce aluminum die casting parts. We can mount inserts ranging in sizes from 3″ to 20″ and all sizes in between. If a customer contacts us and they own die casting tooling inserts only, we can make parts for them. We have also made die cast tooling inserts for customers that will fit our mold bases. The tooling inserts are many types, like:
Die Casting Tooling is the greatest cost barrier to producing aluminum die cast Custom Metal Parts. The die cast die mold base is a very large percentage of the die cast tool cost. Kinetic Die Casting uses our die casting mold bases to save money for our customers, so they can get the die casting parts they need.
Kinetic Die Casting has Die Casting Tooling Mold Bases
Posted in Tooling Die Casting
Tagged Die Cast Mold, Die Casting Die, die casting tooling, Mold Base, Moldbase, Tooling Inserts, Unit Die
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