The main purpose of lighting fixtures or parts is to create artificial light. A lighting fixture consist of the light source, light reflector that directs the light to a certain point, an opening (with lens or without lenses), the light …
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Tag Archives: die casting tooling
Die Casting Molds
Die Casting Molds. Aluminum die casting is the method for manufacturers to fulfill orders for large quantities of small to medium sized metal parts. This versatile process has been placed among the highest volume products made by the metalwork industry.
The process of die casting starts off with molten metal. This molten metal is then forced into the Die Casting Molds in a high pressure environment. After which, they are then machined into dies. This process results in the metal parts to be consistent in their dimensions, with high quality and good detail. For most of the time, die casting makes use of non ferrous metals such as tin, aluminum, zinc and copper among others but ferrous metals can also be used in this process. However, harder and stronger metals such as steel and iron cannot be used in this process; instead they are used to make Die Casting Molds.
These die cast molds come in a number of different shapes and sizes. Some can be made as single cavity molds which can make one part for every cycle or multiple cavity molds which can make several parts in a single cycle. Their shape and design would determine the cost of these molds; the more complex the design then the higher the cost of the mold would be. They can be very expensive, ranging from hundreds of dollars to thousands of dollars per mold.
When the molten metal is placed into the Die Casting Mold, they are then placed in either a hot chambered machine or cold chambered machine to complete the process.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Die Casting: Some Questions Answered
Die Casting: Some Questions Answered. What is a die? A die is also sometimes called a mold, is tooling to produce die cast parts. A die cast tool is a metal block tool used to make die casting parts. What is die casting? Die casting is the process by which the metalworking industry manufacture and fabricate metal parts; it is a way of forming metal objects by injecting molten metal into a die cast tool or a die cast mold under high pressure. Many copies can be made, over 100,000 parts from each die casting tool, thereby making it an economical process. It is ideal for mass production.
What metal parts can be fabricated using the die casting process? In the automobile industry, this is how cylinder heads and engine blocks are made. Tiny sewing machine parts can also be made in this way, as well as parts for medical devices and refrigeration units, for it is a precision process that creates a precision product. The finished product of a die cast mold has good surface finish, good detail even if it has a complicated design, and it is sharply outlined.
Tooling for die casting is made of steel. What are the kinds of metals used in die casting parts? The metals have to have a low melting point, and they are usually non ferrous (meaning they do not contain iron). Examples of these kinds of metal and metal alloys are zinc alloy, magnesium, tin and lead, brass, aluminum alloy, and copper.
What are the characteristics of a die cast metal? Die casting parts using the prescribed metals make them tough, well-built, heat resistant, stable and molded with precise dimensions. There are various finishing techniques available to metal parts that are made using the die casting process, your choice of smooth or textured, plated or finished some other way.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Accessories Made From Aluminum Die Casting Tooling
Benefits of products and accessories made from aluminum die casting tooling. Aluminum die casting methods thru the use of the right aluminum die casting tooling gets the job done for most companies. For them this way of manufacturing components like parts, decorative trims and other products offer many benefits and features that cannot be offered by any other way of producing and manufacturing decorative trims, parts and components. The following is a listing of some of the important benefits of using this technology:
These are just some of the good things that can be delivered by the process and by aluminum die casting tooling on products. And these are the reasons why companies prefer this process over other modes of production.
Kinetic Die Casting is a california die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
Die Cast Parts Tooling
Die Cast Parts Tooling for Making Die Cast Parts. The process of making of aluminum die cast parts entails value for product quality, above else. With this in mind, aluminum die casters tend to give premium on following specifications right to the tilt. The basic agenda on the list is die construction, which is primarily made of die casting tooling. Tooling for Die Casting aluminum is made of alloy tool steels in at least two sections, namely the fixed die half and the ejector die half. In modern times, dies may carry cores, movable slides, or other sections for the production of threads, holes, and other features for the attainment of the desired shapes.
The fixed die casting tooling mold half has a shot hole that makes it possible for the molten aluminum metal to enter the die and fill in the cavity. On the other hand, the ejector die half has runners and gates that lead the molten metal aluminum right into the cavity. Aside from these two sections involved in the aluminum die casting process, dies also consist of locking pins (for purposes of securing the fixed die half and the ejector die half), ejector pins (for purposes of making the removal of the aluminum cast part easier), and openings (for purposes of cooling and lubricating the molten aluminum metal or aluminum casting).
When the chamber closes, the fixed die half and the ejector die half become one and remain locked together, thanks to the chamber’s hydraulic pressure. After a certain amount of time elapses (depending on the total projected surface area and the pressure required for the injection of the metal into the cavity), the aluminum die casting process is completed and high quality die cast parts are produced.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Tough Job
One Tough Job!! Making aluminum parts using the die casting process can really be a tough job. Just imagine pouring raw aluminum and zinc materials into casts, melting metal, and a whole lot more. And did I mention that those steps are just the beginning? Die casting requires more than just pouring metals into a die cast mold.
When the die has finally taken on a solid form, it then must be opened and will then be pinned by the ejector. The gate, runners, sprues and flash, which are collectively known as the scrap, must then be separated from the casting. A special trim die that is in a power press or hydraulic press is often used to do this part of the process. Sawing or separating by hand can also be done but are considered as older methods used also in sand casting which will then require case grinding to smooth out the scrap marks. A much easier way, when gates are thin and easily broken, would be to use tumble shots after which separation of gates should be done. The metal used in the whole process will not be entirely utilized as 15% of it will be not put to use due to many different factors. Remelting it though would make the metal recyclable.
Definitely, the whole die casting process takes on a intricate and arduous labor. And although that is the case, people in this industry still prefer to perform die casting as it produces rapid production rates and gives various other benefits to the whole production process. Besides, the fine finished products that this process yields are very much worth all the hard work that die casting requires.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company