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Tag Archives: die casting
Kinetic Die Casting 101: What is a Die Casting Draft Angle?
Die Casting 101: What is a die casting draft angle? Die casting isn’t really new. Engineers and manufacturers know the method of die casting metal products. It refers to the manufacturing of metallic parts and products in the process of injecting molten metal alloy inside a steel die. With high pressure and velocity, the molten metal is suppressed and solidifies into stronger metal parts used in many ways depending on what the product is created for (e.g. car parts, compartments, lighting fixtures, and so on). One might be wondering, “how can the molten metal, as it solidifies and stabilizes, not get stuck inside the die?” The answer is because of the draft angle.
What is a die casting draft angle? Draft angles are the narrow slopes merged in the surface of the area inside the die cast, usually identified on both the opening direction of the die and its sliding cores. What is a die casting draft angle for? To answer the question stated earlier, a draft angle is a factor of the process of die casting that enables the die cast product to be ejected in an easier way. Depending on what the product is, the proper measure of drafts should conform to the die cast product in order to support, both the surface of the die cast and the surface of the product inside.
Draft Angle on an Aluminum Box Enclosure
Picture an Aluminum Box Enclosure sitting on a table with the open side up. The aluminum box is 2 inches deep inside with the height and width 4 inches each way on outside. The walls of the box are 0.10 inches thick. Due to the wall thickness. A few things are evident to a part designer concerning this simple box:
The overall height of the box is 2.10 inches tall.
The interior of the box at the top of the opening is 3.80 inches x 3.80 inches.
A 2 degree draft angle will change the dimensions in the following on the interior and exterior and should be considered if something needs to fit inside the box or outside the box:
The top inside dimension of the box will be 3.80 inches and the bottom inside will be 3.664 inches
The top outside dimension of the box will be 4.00 inches and the bottom outside will be 3.864 inches
If the box was designed for the interior of 4 inches x 4 inches at the bottom: box:
The top inside box dimension needs to be 4.136 inches
The outside top box dimension will be 4.336 inches.
What is a die casting draft angle’s operation during die casting? Draft angles are simply incorporated inside of the die, making its opening wider than its base so that it can easily be ejected.
Do you need fast delivery for die casting parts?
Do you buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #draftangle #enclosures
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
This is the blog on the Kinetic Die Casting Company. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Against Sun, Storm and Ice: What Are Kinetic Die Casting Aluminum Roof Tile Molds?
Against Sun, Storm and Ice: What Are Die Casting Aluminum Roof Tile Molds? A roof protects our home or an infrastructure from the forces of nature. It keeps the safety of people from the harmful rays of sunlight, the cold winds of stormy nights and freezing ice of the snow. One could see the importance of having a strong and sturdy roof. An example would be aluminum roof tiles, manufactured through the process of die casting with the use of molds.
What are diecasting aluminum roof tile molds? Roof tile molds are the resource molds utilized in the process of extrusion of concrete tiles, in order to create sturdy roof for houses and other kinds of infrastructures. The roof tiles can be flat profile, low profile or high profile; and they are usually made of steel. But what resources are used for these roof tile molds? They are made from the naturally abundant element aluminum alloy. And because it uses aluminum, these roof tile molds both weigh and cost less than those roof tile molds made from steel. Even though it is only made from aluminum, these aluminum roof tiles molds are durable enough for the roof to withstand the forces of nature. This is only possible due to the process of high pressure die casting aluminum products.
What are die casting aluminum roof tile molds’ advantages? Aluminum is easy to manufacture, which is why it costs less yet able to make strong roofs that last up to fifty years. Lastly, roofs made with the help of these roof tile molds become fire-resistant.
Do you need fast delivery for die casting parts?
Can you use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #tilemolds #rooftile
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Aluminum Alloys for Kinetic Die Castings
Aluminum Alloys for Die Castings. Aluminum die casting alloys are metals produced from a combination of two or more metallic elements bearing characteristics applicable to various precision parts. These materials are often used in different industries like electronics, automobile parts, aerospace, appliances, furniture and fixtures, etc.
Below is a list of different kinds of aluminum alloys used by many die casting manufacturing companies.
A360
When high corrosion resistance is the main consideration in producing metal parts, aluminum alloy A360 is used. With shear strength measured at 28 ksi and Tensile Yield Strength at 25 ksi, this alloy definitely absorbs great amount of pressure. At increasing temperature, this alloy demonstrates superior strength. This however is quite difficult to cast and more expensive than A380 alloy. This is the second most common die casting alloy used to produce metal parts like automobile products.
A380
This is the most common and the least expensive from among aluminum alloys for die casting, so much so that it is the most widely cast of all the aluminum alloys available. It has the ultimate combination of material properties applicable to automotive parts, engine brackets, cases of transmission and gears, home and office appliances, hand and power tools, electronics and communications equipment and furniture and fixtures.
A383
Because this aluminum alloy is related to Alloy A380, it is also offered as an alternative to the said Alloy. Although it costs higher compared to Alloy A380, its capabilities goes beyond polished finish. It is used to cast metals with intricate components. It offers high resistance to forces at elevated temperatures.
A413
This is the lightest aluminum alloy with high level of hardness, highest level of thermal and electrical conductivity compared to other aluminum alloys. It is the best choice when choosing parts for hydraulic cylinders and pressure vessels.
Do you need fast delivery for aluminum die casting parts? Kineticdc shipped diecasting parts in less than two weeks from receipt of a purchase order. Know someone that wants to buy aluminum die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #aluminum #alloy
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
This is the blog on the Kinetic Die Casting Company web site. Using die casting to make Aluminum Heat Sink Parts. Look at this website page for more details: www.kineticdiecasting.com/heatsink.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
What’s in the Box? Aluminum: Kinetic Die Casting Company Makes Aluminum Boxes
A typical person might be harboring questions such as “What are aluminum boxes?”, “What are they made for?”, and “Why aluminum?” By the term “boxes”, it refers to those enclosures or housings used in engine compartments, computer disk drives, compartments in automobiles, and so on. The purpose of these enclosures is to contain engines and other machines in a single compartment, making things portable, more organized inside and easier to manage. That is what Kinetic Die Casting Company anticipated.
Kinetic Die Casting Company makes aluminum boxes that are effective enough to make things easier concerning mechanical compartments. And because the products made are from aluminum alloy, these boxes are electrically conductive, durable and 1/3 lighter compared to normal steel fabricated enclosures. The production of these aluminum boxes require less labor and manufactured by die casting molten aluminum alloy. High pressure makes the manufactured aluminum boxes stronger and resilient as the molten metal stabilizes. This company is widely well-known for their aluminum die casting processes, and Kinetic Die Casting Company makes aluminum boxes frequently used as chassis, car parts, computer hardware, and also normal compartments in the house.
Anyone can be reassured of the safety of their items or engines as they utilize this company’s aluminum boxes. Due to its metallic properties, the items inside the aluminum box are less prone to scratches and breaks. Finally, due to the resources they utilize (aluminum); Kinetic Die Casting Company makes aluminum boxes which are actually cheaper yet sturdy, making them economically beneficial and industrially helpful to man’s daily life.
Do you need fast delivery for die casting parts? Kineticdc shipped parts that were die castings with impregnation, chemical filmed and machined in less than two weeks from receipt of a purchase order. Know someone that wants to buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #boxes #enclosures
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
What’s in the box? Aluminum: Kinetic Die Casting Company Makes Aluminum Boxes.
Posted in Die Casting Parts, Enclosures, Kinetic Die Casting Company
Tagged aluminum, Aluminum Alloys, Aluminum Boxes, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, die casting, Die Casting Company, Die Casting Parts, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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Zinc and Aluminum Alloys
Zinc Die Casting ZINC-ALUMINUM (ZA) ALLOYS. There are several different types of alloys available. Die casting alloys can have physical and mechanical properties for pretty much any application a designer or consumer may require.
Zinc die-casting alloys are stronger, harder, and more flexible than other alloys such as aluminum or magnesium. Zinc alloys could be used to cast amazingly miniature, multifaceted shapes. They might be manufactured smoother, modest, more exact, and at lower cost. Zinc die castings can additionally be painted and can be better plated than aluminum or magnesium alloys. Zinc’s low temperature point allows for a longer die life, even when making large quantities of parts. Zinc die-casting is less costly allowing segment fashioners and clients to create tight dimensional tolerances, quick creation process durations, slender divider segments, and high mechanical properties.
To a great degree miniature castings are transported on distinctive hot-chamber machines with high pressure durations. These machines produce close-tolerance castings that also does auxiliary trimming or machining operations. The four-slide machine uses sliding to deliver intensely perplexing and tight-tolerance segments with openings perpendicular to one another, under-cuts, opposite edges, and strings.
Limits on the measure of castings – more appropriate for little castings up to something like seventy-five pounds. Rigging and fail hard costs are high.
This is the blog on the Kinetic Die Casting Company web site and talks about the various Aluminum Parts Manufacturing. Look at this website page for more details: http://kineticdiecasting.blogspot.com/. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
