Aluminum Brackets Hardware – All You Need to Know. Aluminum die casting has produced a lot of remarkable materials from guitar amplifiers to chocolate fountains. The most basic designs, however, are often the most useful for the human hands. Aluminum …
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Die Casting
Die Casting. Die casting is a very ordinary method of producing metal parts. In the method of high pressure die casting, melted metal alloy such as aluminum alloy is inserted into a mold called a die like zinc die cast tooling. The metal is left in the steel mold until it hardens and then it is detached.
There are two types of machines that are utilized in die casting. First is the hot chamber machine, also called piston or gooseneck machine, and the second is the cold chamber machine. The hot chamber machine has the metal injection device, or gooseneck, submerged in the melted metal within the holding furnace. This machine works by having the gas or oil-powered piston retracted and allowing the melted metal to fill the gooseneck. The melted metal is then forced out of the gooseneck by the piston and the metal goes into the die. Not all metal alloys can be utilized in the hot chamber machine. Due to this, cold chamber die castings must be made. Aluminum and metals with high melting points like copper, magnesium, and zinc alloys require the cold chamber machine. The cold chamber machine does not have the piston absorbed in the melted metal. Before utilizing the cold chamber machine, the metal must be liquefied first in a disconnected furnace. Then the liquefied metal is brought to the cold chamber machine and injected into a cylinder and a hydraulic piston forces the metal into the die. Cold chamber die castings take longer to manufacture because the metal has to be melted in an separate furnace.
It doesn’t matter whether parts are hot chamber or cold chamber die castings. Both these products are completed using the magnificent manufacturing method known as die casting. Therefore, you will have products such as die cast speaker, aluminum die cast boxes, and aluminum heatsinks.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
The Pros and Cons of Cold Chamber Die Castings
The Pros and Cons of Cold Chamber Die Castings. Cold chamber die castings utilize Cold Chamber machines to make easy die castings. Cold chamber die casting is one of the two die casting methods. The other one is Hot Chamber castings which sometimes utilizes Hot Chamber zinc castings.
Cold chamber die castings engage the utilize of a metal cylinder where the melted metal alloy is poured. The melted metal then will be pushed by an injection pump into the die cast thus manufactured metallic parts.
Cold chamber die castings allow for the manufacturing of aluminum, zinc, and certain alloys of magnesium. In fact, these outstanding materials for fabricating parts can only use cold chamber die casting methods.
The huge benefit of cold chamber die castings is that the process can make denser metal castings. Denser metal is fashioned owing to the higher pressure utilized during the injection development. Density can also be qualified to higher speed procedure of cold chamber injection. Another benefit of cold chamber die cast manufacturing is its low maintenance cost. Through cold chamber castings, manufacturers can produce more parts with lower overhead costs. This drives down the market prices of aluminum parts.
Cold chamber die castings also have several disadvantages. First, cold chamber manufacturing has slower production cycles. The melted metal in the cold chamber can cool down even before injection. Finally, the melted metal in the cold chamber is barer to oxidation and other contaminants chiefly if the production floor does not have strict quality control.
Cold chamber die castings can offer many advantages for die cast parts manufacturers. The benefits and advantages one can get from the cold chamber method can outweigh its disadvantages. Metals used in cold and hot chamber methods include 380 Aluminum, zinc, and other aluminum alloys.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Die Casting Part Sizes and Quantities in our Business Niche
Die Casting Part Sizes and Quantities in our Business Niche. Kinetic Die Casting Company satisfies our customers because we will only produce parts in our niche.
Die Casting Part Sizes – Largest:
Kinetic Die Casting Company limits our part size limited to about 185 square inches to match our 600 ton die casting machines. 17″ by 11″ is the largest size die casting part we will produce. We have manufactured parts larger than 185 sq.” with our die casting machines but the product quality was “less than acceptable” by our standards. In fact, we produced 100,000 parts that were 17.5″ x 14.5″ or 253 sq.” for a customer that needed an inexpensive part that was structural not aesthetic.
Die Casting Part Sizes – Smallest:
It is easier for our die casting machines and equipment to produce parts that are smaller rather than larger because the die casting pressures would not be as great. There is no functional “to small part” for our business. We do like parts that are larger than 1/4″.
Die Casting Part Quantities – Largest:
We prefer part shipments of less than 300,000 parts a year or not more than 10,000 parts a week. Our die casting niche is focused on lower quantity deliveries, not larger quantity deliveries. We do have a few customers that purchase more than 100,000 parts a year from KDC, but that is not our focus.
Die Casting Part Quantities – Smallest:
Kinetic Die Casting has no minimum part order quantity. We focus on smaller lot sizes more than most other die casting companies. We have many customers that will purchase fewer than 500 parts a delivery. We have a few customers that purchase fewer than 100 die casting parts each time they order.
Our capabilities are listed on this webpage:
http://www.kineticdiecasting.com/capabilities.html
Whether, you need die casting parts produced in aluminum or in zinc, contact Kinetic Die Casting Company to purchase your parts or die casting tooling.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Die Casting Parts, newsletter
Tagged Aluminum Die Casting Company, die casting, Die Casting Parts, Manufacturing
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The Part that Aluminum Plays
The Part that Aluminum Plays. Aluminum parts types are distinguishing because this exacting metal lends to its die cast parts the properties of being lightweight and yet hard, with high electric as well as thermal conductivity, high reflectivity when refined to a gloss, corrosion resistance, non combustibility, formability, and capacity to be recycled.
Due to the built-in properties of this metal, aluminum parts types are a desired in the airplane construction business, in the car manufacturing business, and in the bicycle manufacturing business– this due to its strength and light weight. Aluminum is also fabricated into large electrical conductors and cables, and computer manufacturers are now utilizing aluminum parts in the casing of their products– this again is due to another one of its properties, that of electric and thermal conductivity. Other aluminum parts varieties are found in numerous products such as cooking utensils, food and drink packaging, extrusions such as window frames and door frames, and mirror coatings for telescopes as well as the commonplace looking-glass.
Aluminum is a metal most plentiful on earth. Although this is so, it is popular as a recyclable product. Visit any recycling plant and you are sure to see some aluminum parts varieties. These might be aluminum cans from soda drinks, bits and parts other scraps. Some might be torn, re-melted, fashioned into blocks, and whatnot. All the aluminum scrap metal is effortlessly recycled merely by re-melting them and pouring the melted metal once again into a mold. Then the aluminum die casting procedure can begin again.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Aluminum Part Types – All You Need to Know
Aluminum Part Types – All You Need to Know. Aluminum die casting requires a lot of tools and parts to make the ideal dies. The method has been well known to supply a simple method for numerous constructors to generate the most perfect components to different automobiles and the likes. Aluminum parts types are not that simple to distinguish particularly for a person who is quite new in the die casting process. Since the system also requires a series of melted metals from copper, lead and zinc, a lot of aluminum part types are desirable to come up with the best die that possesses the precise instructions by the customer. Cold chambered and hot chambered are just two of the aluminum parts types particularly utilized for the definite machine in die casting.
In most cases, die casters wish to apply all aluminum part types while die casting. This makes the procedure more experimental, and can sometimes create the best outputs at the end of the sessions. Nevertheless, there is a surprising difference between a cold chambered die casting machine from a hot chambered one. For example, a die caster cannot merely use hot chambered types when handling aluminum material. This type of material is well-matched to a die casting machine that is cold chambered. Molds for aluminum die casting may also have parts that do not require cavities. This type of mold significantly differs in price compared to those with cavities. A lot of the parts sold for aluminum die casting often come with considerable product descriptions to let you decide which of the aluminum part types you are about to obtain.
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
