Optimal Die Casting Production Part Quantity? “I need to buy several thousands of parts to buy die castings”. That is the most common myth or false belief people have regarding the optimal die casting part production quantity. We believe, the …
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Tag Archives: Die Castings
Different Types of Aluminum Castings
Different Types of Aluminum Castings. Aluminum die castings are used to by a lot of metalworking companies to form the perfect aluminum material, without having to spend a lot of money and wasting a lot of time. Due to the versatility of these processes, a lot of companies have turned to this unique way in forming one of the most dependable alloys that is used for several components in the same industry. There are a lot of items that were produced out of aluminum castings from the Washington Monument’s cap to the ancient tea kettles used by people who lived hundreds and hundreds of years ago. Although there have been a lot of improvements in the process of aluminum castings, most of the companies still resort to the traditional means of using molten metal to form some of the most intricate dies in history.
Furthermore, Aluminum castings can come in three diverse methods. Out of the three (permanent mold casting, sand casting and die casting), die casting is considered as the most popular among all companies in the metalworking industry. Although sand casting is known to be more versatile due to its delicate patterns, die castings prove to produce the most durable components used by a lot of automobile franchises and even the smallest of modern electronic gadgets. Other would say, however, that permanent mold castings also produce durable materials, but may need more expensive equipments and methodologies compared to the two other methods. Although these three processes may have a lot of differences, it can be agreed that aluminum die castings are highly effective in whichever method they are performed under.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Die Casting Tooling Inserts
Die Casting Tooling Inserts. There are four types of die cast tools. These are: the single cavity die, the multiple cavity die, the unit die and the combination die. However, all of these dies may have one thing in common. These may be using smaller pieces of metals called inserts. With the advancement in the designing process, many of the more sophisticated die casting tooling can now be fabricated successfully using these smaller pieces of metal. Although these may look nothing more than thin rods of material or even a blob of metal (literally) inserted in the die, inserts are probably the best and most economical way of creating sophisticated cast die pieces.
The main purpose of inserts is to create the holes or the running tubes within the piece. In earlier times, these holes or tubes can only be “placed” within a finished piece by manually or mechanically gouging it out. Needless to say, this can be a pricey affair especially if you consider the actual cost of hiring either skilled workmen to drill the holes or buying machines for the same purpose. Also this practice was subject to a lot of errors and therefore not feasible for mass production – especially when quality control is very rigid.
Fortunately, die cast tooling inserts can now be easily accommodated in most cast die machines. The material used for inserts depend on the actual materials being processed by the machines. As a rule hot chamber machines use molten materials with lower melting points like copper, lead, magnesium and even zinc. On the other hand, cold chamber machines use mainly aluminum or aluminum based alloys which have higher melting points. The inserts are made from the same materials as the actual die, usually steel alloys, but these are reinforced to make sure that metal erosion does not take place during the actual production stage.
Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Posted in Aluminum Die Casting, Blogger, Die Casting Company, Die Casting Parts, Tooling Die Casting
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, Die Casting Company, Die Casting Parts, Die Casting Process, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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Support from Aluminum Brackets Hardware
Get absolute support from aluminum brackets hardware. Structural integrity is a foremost consideration among architects and engineers in constructing homes and buildings. Aluminum brackets hardware has therefore become a major component in the construction of houses, buildings and other structures. Through the metallurgical process of die casting, the advantages of constructing with aluminum materials have been brought to the fore, leading to the development of various types of brackets such as the multi-purpose servo bracket and angle bracket.
Construction cost can be considerably reduced using aluminum brackets hardware which is cheaper to mass-produce through die-casting. This process involves pouring molten aluminum into molds that could be designed into specifically designed shapes or cavities. Holes for instance could be designed into the die casts so that machining cost for brackets is done away with.
As important, aluminum brackets hardware could even be manufactured stronger than steel brackets. Strengthening ribs and radii can be designed into the aluminum die casts resulting in stronger brackets. Pieces need not be joined together as in die casting the aluminum brackets hardware are already produced in net shapes, doing away with welding of parts which could fail with the passage of years. The load factor is also enhanced with aluminum brackets as these are lighter than steel.
This light weight yet sturdy characteristic of aluminum has been put to advantage in the aircraft industry. For instance, the Boeing 747-700 airplanes employ die cast aluminum brackets hardware in their seat back tray tables, providing absolute support to passengers’ in-flight meals or laptop computers of itinerant business executives.
Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Brackets. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Aluminum Heat Sinks are Die Casted
Aluminum Heat Sinks are Die Casted. Aluminum Heat Sinks have one important purpose, and that is to regulate heat generated by the product it is in. These heat sinks are placed in most electronics and appliances so that the heat from electrical wiring and other parts of the product are diverted from them into the heat sink, thus protecting them from overheating and malfunctioning. In other words, Aluminum Heatsinks provide a very important safety feature for these products. This means that throughout its life span, it will take on a lot of abuse and beating, which is why aluminum is ideal for the job.
Did you know that aluminum is a very tough and durable material? It has been noted that it is comparable to steel in terms of durability. But, when it comes to weight, aluminum weighs just a third of steel of the same size and shape. This makes it ideal for making heat sinks. Also, aluminum can be harvested almost anywhere in the world. This means that it is cheap and easy to acquire. To meet high demands for Aluminum Heat Sinks, the manufacturing process known as die casting is used.
Furthermore, the first step in die casting Aluminum Heatsinks is to liquefy the aluminum bars that are going to be used. Once in their liquid state, they will then be injected into casting molds. These castings give the liquid its new shape. Then, pressure of up to 35,000 pounds per square inch/PSI is applied on the castings. This will let the liquid set in every part of the die cast mold. It will then be set aside to cool and harden. Once opened, the product only requires a few finishing touches and its done.
Posted in Aluminum Die Casting, Aluminum Heatsinks, Blogger, Die Casting Parts
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, Aluminum Heatsinks, aluminum parts, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing, Tooling Die Casting
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Porosity–What is it?
What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a die cast mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.
It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.
Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.
Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
