Tag Archives: Die Castings

The Best of Aluminum Die Casting Companies

The Best of Aluminum Die Casting Company. A lot of manufacturers always look for the best aluminum die casting company. Aside from their products needing a lot of aluminum die parts and components, the metalworking industry provides a variety of companies that offer the same type of service. Although competition may be tough and selections may come in great numbers, there is always the possibility of choosing the wrong company to execute your specific needs. A lot of sample companies have their own catalogs online that prospective customers may review and take note of. It is important to have an overall knowledge of the common rates and processes involving die casting prior to selecting your own aluminum die casting company.

Furthermore, such companies commonly provide intensive analysis of how their process is done. An ideal aluminum die casting company has a specific team for every step involved in the die casting process. These subdivisions allow better outputs of dies by use of well conducted design imports. The specific people who oversee the manufacturing system should also conduct quality control to provide consumers with the best products in accordance to their specific requests. Most dies require precise measurements that must be followed regardless of the number of items being requested. There are also die casting companies that specialize in complex pressure vessels as well as other difficult components. These are companies that have been around in the industry for quite some time and have mastered the entire process of aluminum die casting. Consumers must also be on the lookout for companies that have proven themselves throughout the years and have efficiently served the metalworking industry.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Posted in Aluminum Die Casting, Blogger, Die Casting Company, Die Casting Parts, Diecasting Process | Tagged , , , , , , , , | Leave a comment

Manufactured Aluminum Hardware Handles

Manufactured Aluminum Hardware Handles. When it comes to manufacturing, one of the best metals to use in certain parts and products is aluminum. This metal is ideal because it is relatively easy to acquire, hence it is cheap. Companies can mine them almost everywhere. Not only is aluminum cheap, its characteristics are of high quality. This metal is comparable to steel when it comes to strength and durability. In terms of weight, aluminum is also significantly lighter than steel as well. This is why it is used in making hardware handles.

First of all, Aluminum Hardware Handles are designed so that it can take high amounts of punishment. It is used to be pulled, pushed, turned and takes much abuse in order to open doors and other entry ways. In using Aluminum Hardware Handles, manufacturers can be sure that it will last longer compared to other materials because of its characteristics. And by using die casting, they can also produce them faster and with better consistency.

Secondly, the manufacturing process known as die casting uses heat and pressure to make the parts or products, in this case, Aluminum Hardware Handles. The process starts with the raw aluminum, it is then subjected to an intense amount of heat in order to melt it. The liquefied metal is then injected into molds where its cavities give its shape. Using pressure of up to 30,000 PSI, the liquid metal is forced into every nook and cranny of the mold. After the mold cools down, the resulting Aluminum Handles have accurate dimensions, consistent and with great surface quality.

Die Casting Handle Part
Die Casting Handle Parts

Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Brackets. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Posted in Aluminum Die Casting, Die Casting Parts, Handle, Kinetic Die Casting Company | Tagged , , , , , , , , | Leave a comment

Aluminum Manufacturing

Aluminum Manufacturing. Aluminum is widely used in die casting because of the properties that it possesses. Aluminum is useful even in everyday life because that is why die casting companies produce die cast parts made from this alloy. Aluminum alloy is lightweight and has good corrosion resistance. It can also take high temperatures so the things that need to be heat resistant are usually made of aluminum alloy. The things that also need high corrosion resistance and electrical conductivity are made of aluminum. Due to its high dimensional stability, aluminum alloy is used to make thin walls and complex shapes.

Furthermore, Aluminum die casting part types can depend on the combination of alloying elements such as silicon and copper. Zinc can also be used as alloying element to aluminum. The combination of the properties of the different alloys allows the production of high quality products. Silicon increases melt fluidity that is why complex parts such as connector housings and thin walls are made of aluminum with silicon. When copper is used as the alloying element, the part has increased hardness and decreased ductility.

Aluminum part types can be differentiated on the amount of alloying element present. Aluminum types are Alloy A380, A360, A369, A390, A413, and A518. They are series of aluminum alloys so expect to see alloy types with decimals. The Alloy A380 is the most common aluminum alloy used in die casting. Lawnmower housings and gears are usually made of AA 380. Escalator parts and conveyor parts are usually made of Alloy 518. Parts that need high corrosion resistance are made of Alloy A360 aluminum parts.

Parts differ in the content of alloying element that makes the aluminum part types. They also cater to the different needs of the consumers and the producers as well. These are the most common Aluminum Alloy Types.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Posted in Aluminum Die Casting, Blogger, Die Casting Alloys, Die Casting Parts | Tagged , , , , , , , , | Leave a comment

Die Casting and Porosity

Die Casting and Porosity. What is Die Casting Porosity? In order for you to know what die casting porosity is, you need to know the die casting basics. The most common form of Die Casting Porosity is a kind of factory defect in which die cast parts contain small pockets of void space and air within the metal, causing it to become porous.

What is porosity? Porosity in Die Casting is the air trapped by the metal inside the die casting parts. To know more, a basic knowledge of the die casting process is necessary. Die casting is a process wherein a particular amount of molten metal is put inside a shot cylinder, then it is applied (plunged) with great force with a piston so as to force the metal into a die cast mold or die cast die. During this “plunging process”, air inside the cylinder is forced along with the metal into the die casting mold. It is a very fluid turbulent process. The air forced into the mold with the metal and the metal already inside the mold is forced out of the mold through a series of gates, vents and overflows.

The metal is left to cool down and harden or freeze inside the mold. The metal is then removed as a die cast part. The same process is repeated over again.

Furthermore, die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper. Kinetic Die Casting only uses aluminum and zinc.

In the worst case, porosity in die casting parts, weakens die casting parts, if the voids or pockets are very large. Porosity typically matters most in pressure tight die casting parts. When the air escapes through a die casting part, it is typically caused by porosity.

The many forms of Die Casting Porosity are caused by many variables:

  • Metal and Mold Temperatures
  • Material Cleanliness
  • Die Cast Mold Design
  • Die Cast Part Design
  • Die Casting Machine Pressures
  • Die Casting Machine Shot Speed
  • Die Casting Spray or Mold Release
  • Other forms of porosity can be from “shrinkage” or wall thickness.

Die Casting Molds Tooling
Die Casting Tooling Mold

Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Posted in Aluminum Die Casting, Die Casting Company, Die Casting Parts, Diecasting Process | Tagged , , , , , , , | Leave a comment

Aluminum Heat Sink Info

Aluminum Die Cast Heat Sink

Basically, heat sinks are used to reduce the amount of heat in electrical appliances. Heat sinks have been used to prevent overheating and breakdown of the concerned appliance since long, but aluminum heat sinks are a new advancement. Aluminum is being used to make these sinks because of its high durability and thermal conductivity. Here is a bite on how a heat sink works and how does aluminum die casting parts enhance the performance of the product.

WORKING AND AN EXTRA PUSH BY ALUMINUM
Furthermore, it is obvious that every electrical appliance has wires for the conduction of the current. But what most people do not know that the flowing of electric current through the wires also produces some amount of heat in the wires. How much of this heat is produced depends on what material is the wire made up of. Every metal or alloy has its characteristic resistance to the electric current flowing through it. More the resistance more will be the number collision of molecules and therefore more heat shall be produced. Heat is bad for the normal functioning of the appliance. So it is ideally required that the material being used low in electrical resistance or high in thermal conductivity.

Also, production of the heat is inevitable, and that’s why there is need for heat sinks. Now, aluminum is a highly conductive material to heat and electricity both, just what is needed for a perfect heat sink apparatus. As soon as the heat is produced in the appliance machinery, these aluminum heat sinks conduct them out of the whole set up and therefore prevent overheating.

Aluminum is the best material to be used to conduct heat out of the electrical circuit and that too efficiently and without incurring much damage to itself; a valuable investment to say the least.

Die Casting Heat Sink Part
Die Casting Aluminum Heat Sink Parts

Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Heat Sinks. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Posted in Aluminum Die Casting, Aluminum Heatsinks, Die Casting Company | Tagged , , , , , , , , , , | Leave a comment