Where to Find Aluminum Heat Sinks. Aluminum is a tough and durable metal. It is as durable as steel in some cases. The die casting aluminum metal is lightweight, weighing only one third the weight of a steel bar of …
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Tag Archives: Die Castings
Zinc Die Casting and Its Use on Tools
Zinc Die Casting and Its Use on Tools. Hardware parts are chiefly made of metal. It is the most common material used for the production of tools because of its strength and robustness. Repairs, after all, need fortitude not only from the wielder of the tool but from the tool itself. A flexible screwdriver, after all, is not good in execution of its function if it is made of inferior material.
One process of manufacturing tools and other metal parts is zinc die casting. Hardware parts such as wrenches, electrical connectors, gearbox and turbine housings, and locks can be made out of zinc. This metal is a decent foundation of raw material because it shows characteristics that are primary in the mind of an astute customer: strength, ductility, and durability.
The strength, ductility, and durability alone are enough to persuade any person to change to materials made from zinc die casting. Zinc hardware parts made from zinc are assured to be durable, able to endure strong impacts from hammering, screwing, and bolting.
Apart from tools, zinc is also used in the construction of wires, parts of appliances and laptops, lights, aircrafts, and other objects. It can be used in various products because of its flexibility and endurance.
Construction and repair are two activities that need dependence on human forte as well as tools. It is but appropriate that the tools used in these activities match the stress and pressure essential by the jobs. Objects made of zinc may just be the best match for people who are looking for such.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Additional Technical Die Casting Terms
Additional Technical Die Casting Terms. The pillar of modern manufacturing industries nowadays is the metal forming industries. The process of die casting aluminum metals produces tons of precision metal parts, primary products and by-products. Besides the basic terms used in die casting manufacturing procedure, it is important to know additional technical die casting terms.
Dowel Pin
It is a semi-permanent guide pin primarily used to maintain alignment between cavities in two halves die.
Eject
It is the process of pushing the hardened casting out of the die.
Gooseneck Machine
It is also known as Hot-Chamber Machine. It is mainly used with zinc, tin and lead-based alloys.
Hot Short
It is a term used to describe an die cast alloy which lacks ductility or has a tendency to become brittle at elevated temperatures. Materials of such characteristics do not have enough tensile strength to resist stresses resulting from cooling.
Intergranular Corrosion
It is a type of corrosion characterized by cracking along grain boundaries of metals or alloys upon exertion of tensile stress. Local difference in the composition common in alloy castings is often the cause of this circumstance.
Shot Blasting
It is a process of cleaning metal where a fluid blast off abrasive steel balls against the surface for a clear finish.
Shut-Off
It is a point where the surfaces of the two halves die are fitted together to stop the flow of liquefied metal between them.
Sprue
It is a hole in a die casting tooling in a hot-chamber die casting machine which is the primary entry point of molten metals towards the chamber.
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This is the blog on the Kinetic Die Casting Company web site. We are an American Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/american_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Secure Mounting for Electronics
Secure Mounting for Electronics. Electronic items are usually very fragile and require only a single fall before being permanently damaged like aluminum guitar amplifiers. Another problem is that many of these items are usually mounted onto walls to save space and to increase their output. A good method to solve this problem is by simply putting these items on top of other surfaces. However, this reduces the quality of their output. The best solution is to purchase aluminum brackets to safely secure the electronic items on the wall.
Aluminum brackets are L-shaped pieces of metal that are used in pairs to make a surface for mounting electronics. These are oftentimes used in mounting speakers and other sound related electronics. The more recent application for this item is the mounting of computer monitors and flat screen televisions onto the wall. The variety of brackets that are used for this purpose have a swivel feature which allows the user to adjust the screen.
When purchasing aluminum brackets, it is important to first determine the product on which the bracket would be used on. This would dictate the type of bracket that could be used, the weight carrying capacity of the bracket, and the features that could be present in the bracket. Although this may seem as a hindrance for most people, it actually is not. Brackets are usually labelled with the products that they are compatible with so that customers do not have to bring their electronic items along with them. Also, brackets may come with the package of the electronic item being purchased making it redundant to purchase brackets in the first place.
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This is the blog on the Kinetic Die Casting Company web site. We are an American Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/american_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Why Manufacturers Trust Products Manufactured at Kinetic Die Casting?
Why Manufacturers Trust Products Manufactured at Kinetic Die Casting? Today, the best die casting system makes a lot of components or parts, decorative trims and finished products. If you are still searching for the right hardware items, airplane items, speaker components, commercial metal parts, appliance parts, and transportation parts that you can use for your business, then it is suggested that you find an excellent company which can provide varied kinds of excellent materials.
The following are some of the best characteristics of die casting:
It can provide varied complex metallic dimensions within much closer tolerances compared to other mass production systems.
Enclosure components, military parts, lighting fixture components, consumer metal parts, appliance items, and housing parts and other zinc products are now being implemented in automotive industries, hardware, and airplane parts and other die castings are carried out at a higher rate of production. If you want near net shape output, this is also possible. In addition to this, once the shape has been attained, little or even no machining is needed.
Several parts or components which were produced using the die casting process can also be generated with thinner walls. It will be difficult for other types of casting techniques to achieve the same results as the ones that you can easily attain when you make use of Kinetic Die Casting.
Reports also show that the parts that are generated or produced using die casing procedures are more durable compared to plastic injection moldings that have the same dimension.
When you scrutinize the zinc enclosure items, airplane components, Industrial items, metal casting parts, automotive items, and housing components and other zinc components, you will see that using this type of die casting system will generate parts which are dimensionally stable, durable, and have the right quality, feel and strength.
Supplier, Kinetic Die Casting (www.kineticdc.com) produces tens of thousands of similar castings within specified tolerances prior to incorporating additional tools and increments. Contact them at sales@kineticdc.com.
Aluminum casting products can be painted using minimum surface preparation so you can conveniently maintain these items.
When searching for materials that went through die casting, you have to make sure that you find parts that were produced with surfaces that can provide many kinds of textures. You can always expect the end products to be a lot smoother than other forms of castings. Additionally, the holes in different parts which were produced using the die cast procedure can be easily cored into different shapes and made to tap drill dimensions.
External thread on products using this type of production system can easily undergo die casting. These parts can provide the right integral fastening elements like studs. In this line, if you want the best die cast products, it is suggested that you first find the right company that is known for providing these products.
Other advantages that you can obtain from the right die casting processes:
Different types of non-metals and metals can undergo die casting, and after this process, the end products will now have a higher level of strength and durability.
Many types of aluminum alloys can be used for varied purposes. Product resistance to corrosion rates from good to high so you can be assured that you’ll eventually get good value for your hard earned cash. Components that have undergone die casting are monolithic; thus, you can combine various functions in a single shaped part.
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This is the blog on the Kinetic Die Casting Company web site. The most common metal cast is A380 Aluminum Die Casting Alloy. Look at this website page for more details: www.kineticdiecasting.com/tech.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Tooling Used For Aluminum Die Casting
Tooling Used For Aluminum Die Casting. Tooling is a major requirement in aluminum die casting. During the process of casting, the softened molten metal is injected through custom tooling. The die is then cut into two halves. There is the cover metal die which is mounted on the stationary based platen and the ejector type die, which is actually mounted to a movable platen. Such a design provides the die with the ability to close or open along parting lines. Once the hole is closed, the two die halves will form a type of internal cavity which is filled with hot molten metal in order to form its final casting.
The cavity is formed through 2 inserts. The two inserts are the core and cavity inserts. They are inserted into the cover or ejector die. The cover die provides movement or flow of the molten metal through the injection area. Through a small opening and the cavity, the molten metal will be able to move easily. The ejector die also includes a support plate and a small enclosure called the ejector box, which is well mounted onto the area of the platen. When the clamping separates the 2 halves of the die, the clamping bar will be pushing the ejector plate into the ejector box. The clamps will then push the pins of the ejector to the molded part. The added pressure will eject the clamp from its core insert. In order to perfect the process, multiple cavity die is often utilized and in this type of process the two halves of the die will form several types of identical cavities.
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This is the blog on the Kinetic Die Casting Company web site. We also produce Tooling Molds for Die Castings. Look at this website page for more details: www.kineticdiecasting.com/tooling_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
