Tag Archives: Diecasting Process

The Different Alloys Used in Die Casting Manufacturing in 2020

Die Casting Alloys – The Different Alloys Used in Die Casting Manufacturing. Kinetic Die Casting Company uses different types of metal die casting alloys depending on the needs of our customers.

    The Die Casting Alloys we use are:

  • A360 aluminum die casting alloy
  • A380 aluminum die casting alloy
  • A383 aluminum die casting alloy
  • A413 aluminum die casting alloy
  • ZA27 die casting alloy
  • #3 zinc die casting alloy
  • #5 zinc die casting alloy

A380 is the die casting alloy we use the most. About 80% of our parts are produced in A380. A380 is the least expensive aluminum alloy. It is very versatile for a very nice finish on a die casting part.

A360 aluminum die casting alloy is used when corrosion resistance is required. It is used by many manufacturers whose parts are exposed to salt spray or other corrosive environments.

A413 die casting alloy is another alloy we use to produce a lot of parts. This alloy is used in a lot of thermal conductance applications (heat sinks). It has a very nice surface finish and can be used to cast thinner walls. It has better corrosion resistance than A380.
heatsink

A383 alloy is less expensive than A413 and also is used when the die casting part wall thicknesses are thinner than normal.

ZA27 die casting alloy is used when greater die casting part strength is needed. This die casting alloy is a marriage between aluminum and zinc.

#3 and #5 zinc die casting alloys are the most common alloys used for zinc die casting. Many of the products that were produced in zinc are now made in aluminum or plastic. Zinc makes up less than 10% of the die casting parts made in America today.

Contact Kinetic Die Casting Company for your die casting part needs. (818-982-9200)

Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote

Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
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Zinc Die Casting Tooling Facts in 2020

Zinc Die Casting Tooling Facts. Zinc die casting tooling is a technique to form molten zinc into a shape using molds called dies or die casts. The tooling is the mold utilized in the procedure, and it is largely composed of a cover and ejector. The zinc is melted into molten form and then powerfully emptied into the cover die with the container bearing the wanted pattern. The melted zinc settles on the mold and toughens. Later, it is removed through the ejector. Die casts for zinc can have added features such as trim casts, inserts and multiple cavities reliant on what needs to be formed.
There is a request for
die casting tooling
zinc die casting tooling
because zinc has plenty of perfect characteristics:

  • It is very dense and does not take up much space related to other like materials
  • It is a sturdy and non-corrosive die casting alloy
  • It is extremely force-resistant
  • It is easily moldable into wires, thin walls and other complex designs
  • It can reach countless textures that other materials cannot attain
  • It takes lower heat to liquefy it for casting
  • It is the easiest material for die casting
  • It can remain malleable when melted for a long time
  • It can be added to other metals and elements to improve their condition
  • Zinc die cast tooling is made of tough materials to safeguard that the liquefied zinc will be correctly shaped into the anticipated form. There are likely mistakes in die casting such as porosity, uneven zinc distribution, etc. A great zinc die caster will be extremely cautious in following the normal guidelines so that quality zinc items are manufactured.

    This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    Die Casting Tooling and Die Casting Molds
    Die Casting Tooling Information
    Tooling Used in Die Casting
    Frequently Asked Die Casting Questions
    Die Casting Tile Molds

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax Number
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    Machining Aluminum 2020

    Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.

    Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.

    Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.

    Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.

    Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.

    Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.

    Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: Fax Number
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

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    Pressure Die Casting Aluminum Military Parts 2020


    Pressure Die Casting Aluminum Military Parts vs Sand Casting. The military is an important part of any nation. State of the art technology gives a country a heads up against other possibly invading or threatening army. And with the invention of weapons of mass destruction, powerful nations keep outdoing each other when it comes to military technology.

    Mostly, military equipment and weapons are made of sturdy metal. Precision is important, that is why the technology of making military parts is also important.

    For aluminum parts, cold chamber pressurized die casting is used. In Pressure Die Casting Aluminum Military Parts vs Sand Casting, surely die casting is the better option. Sand casting is one of the oldest ways of molding heated metal. While this is still a reliable method, its products are not as good as die casting. First, the surface is not as polished. The sizes and parts are also not as accurate as planned. The sand makes the military parts rough in surface. It will need a lot of other processes to make it polished.

    With die casting, aluminum parts are sure to be precise in size and parts. Complicated designs are complete, with every crevice and tiny part intact. Sizes will be 99% accurate. This is very important for military parts.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

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    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
    E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
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    Die Casting Fixtures 2020

    Die Casting Lighting Fixtures

    The main purpose of lighting fixtures or parts is to create artificial light. A lighting fixture consist of 0 parts—the light source, light reflector that directs the light to a certain point, an opening (with lens or without lenses), the light housing for protection, an electrical counterweight, and a cord connecting to the power source. Lighting fixtures can be classified as indoor lighting fixtures and outdoor lighting fixtures.

    Before the introduction to an aluminum die casting company, lighting parts are made by welding pieces together. This process is costly, time consuming, and labor extensive. Nowadays, lighting parts are manufactured by die casting, a process wherein molten metal is forced into mold cavities. Die casting is beneficial if you are producing large quantities of small to medium sized lighting parts with good details,

    Aluminum is lightweight and sturdy, a material often used to make lighting parts because of its durability and good thermal and electrical properties. Die cast aluminum lighting parts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Holes can be added to the mold cavities. These holes are necessary for the installation of covers or lids.

    Die cast aluminum lighting parts are used in medical offices and parking garages for lighting fixtures. They are also used for bullet lighting fixtures, street traffic lights, outdoor and wall lighting fixtures. Furthermore, there are special light parts made for Aluminum lighting fixtures used for automobile lighting, marine lighting, medical lighting, and aerospace lighting.

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