Differences Between Aluminum Die Casting and Zinc Die Casting. Aluminum and Zinc are two of the most commonly used alloys for die casting. Which is a better material between the two? There are different perspectives on which this question may …
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Tag Archives: Diecasting Process
Tooling for Die Casting
Tooling for Die Casting. Aluminum die casting is a metalworking process mainly used to create several small to medium sized parts. This process results in parts with the almost exact same dimensions, smooth surface finish and with incredibly high detail. The process of aluminum die casting typically involves molten metal to be forced into molds under high pressure to create each part. Then, they are machined into dies. Common metals used for this process are non ferrous metals such as tin, copper, magnesium, zinc, lead and aluminum; although ferrous materials can also be used. Due to the versatility of this process, it has become one of the highest volume of products made in the industry.
First of all, the Die Cast Tools used in this process is known as the die cast tooling or die cast mold. This mold is made from strengthened steel and can come in several shapes and sizes. They are available in single cavity, where one part is created per cycle, and multiple cavity, where several parts are created in a single cycle. These molds and tooling can cost for as low as a few hundred dollars for the simpler molds and would cost several thousand dollars for larger and complex molds.
Also, other Aluminum Die Cast Tools used for the process of die casting are the machinery; namely the gooseneck machine or hot chambered machine and the cold chambered machine. These machines have different advantages as well as advantages and it would depend upon what metal is being used to determine which machine is to be used.
Kinetic Die Casting Company makes aluminum die castings using Die Casting Tooling. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Your Personal Air Cooler–Aluminum Heat Sinks!
aluminum die cast heat sink
Your Personal Air Cooler–Aluminum Heat Sinks. A lot of manufacturers love purchasing aluminum heatsinks due to their efficient approach towards heat dissipation. If there is one thing that these products are known for, it should be that. In instances when there is a need for heat to be dispelled from one area to another, any manufacturer would immediately think of buying an aluminum heatsink. Not only does it provide hydraulic qualities in cooling different areas of a particular engine or machine, it also allows devices to be extra protected from exposure to very high temperature. As with all other electronic applications, aluminum heatsinks are primarily used in that respect.
Also made from brilliant method of aluminum die casting, most heatsinks have a net shape allowing them to take a variety of forms and dimensions in order to cater to all types of machines and functions. To date, these types of heatsinks are being produced at an alarming rate due to the high demand of automobile manufacturers and other industries that require heavy machinery. Thousands of aluminum heat sinks are being produced and shipped out to different parts of the globe in a daily basis. An advantage of using heatsinks made of aluminum, aside from its durable and lightweight feature, is that it does not need complex polishing once the output is made. Heatsinks are also very versatile that it can also be used inside computers to help dissipate heat caused by complex circuitry both inside and out. Since electricity ignites during electronic interaction, an aluminum heatsink helps depreciate this temperature.
Die Casting Aluminum Heat Sink Parts
Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Heat Sinks. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Aluminum Heat Sink Info
Aluminum Die Cast Heat Sink
Basically, heat sinks are used to reduce the amount of heat in electrical appliances. Heat sinks have been used to prevent overheating and breakdown of the concerned appliance since long, but aluminum heat sinks are a new advancement. Aluminum is being used to make these sinks because of its high durability and thermal conductivity. Here is a bite on how a heat sink works and how does aluminum die casting parts enhance the performance of the product.
WORKING AND AN EXTRA PUSH BY ALUMINUM
Furthermore, it is obvious that every electrical appliance has wires for the conduction of the current. But what most people do not know that the flowing of electric current through the wires also produces some amount of heat in the wires. How much of this heat is produced depends on what material is the wire made up of. Every metal or alloy has its characteristic resistance to the electric current flowing through it. More the resistance more will be the number collision of molecules and therefore more heat shall be produced. Heat is bad for the normal functioning of the appliance. So it is ideally required that the material being used low in electrical resistance or high in thermal conductivity.
Also, production of the heat is inevitable, and that’s why there is need for heat sinks. Now, aluminum is a highly conductive material to heat and electricity both, just what is needed for a perfect heat sink apparatus. As soon as the heat is produced in the appliance machinery, these aluminum heat sinks conduct them out of the whole set up and therefore prevent overheating.
Aluminum is the best material to be used to conduct heat out of the electrical circuit and that too efficiently and without incurring much damage to itself; a valuable investment to say the least.
Die Casting Aluminum Heat Sink Parts
Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Heat Sinks. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com
Posted in Aluminum Die Casting, Aluminum Heatsinks, Die Casting Company
Tagged aluminum, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, American Business, die casting, Die Casting Company, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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Kinetic Die Casting 101: What is a Die Casting Draft Angle?
Die Casting 101: What is a die casting draft angle? Die casting isn’t really new. Engineers and manufacturers know the method of die casting metal products. It refers to the manufacturing of metallic parts and products in the process of injecting molten metal alloy inside a steel die. With high pressure and velocity, the molten metal is suppressed and solidifies into stronger metal parts used in many ways depending on what the product is created for (e.g. car parts, compartments, lighting fixtures, and so on). One might be wondering, “how can the molten metal, as it solidifies and stabilizes, not get stuck inside the die?” The answer is because of the draft angle.
What is a die casting draft angle? Draft angles are the narrow slopes merged in the surface of the area inside the die cast, usually identified on both the opening direction of the die and its sliding cores. What is a die casting draft angle for? To answer the question stated earlier, a draft angle is a factor of the process of die casting that enables the die cast product to be ejected in an easier way. Depending on what the product is, the proper measure of drafts should conform to the die cast product in order to support, both the surface of the die cast and the surface of the product inside.
Draft Angle on an Aluminum Box Enclosure
Picture an Aluminum Box Enclosure sitting on a table with the open side up. The aluminum box is 2 inches deep inside with the height and width 4 inches each way on outside. The walls of the box are 0.10 inches thick. Due to the wall thickness. A few things are evident to a part designer concerning this simple box:
The overall height of the box is 2.10 inches tall.
The interior of the box at the top of the opening is 3.80 inches x 3.80 inches.
A 2 degree draft angle will change the dimensions in the following on the interior and exterior and should be considered if something needs to fit inside the box or outside the box:
The top inside dimension of the box will be 3.80 inches and the bottom inside will be 3.664 inches
The top outside dimension of the box will be 4.00 inches and the bottom outside will be 3.864 inches
If the box was designed for the interior of 4 inches x 4 inches at the bottom: box:
The top inside box dimension needs to be 4.136 inches
The outside top box dimension will be 4.336 inches.
What is a die casting draft angle’s operation during die casting? Draft angles are simply incorporated inside of the die, making its opening wider than its base so that it can easily be ejected.
Do you need fast delivery for die casting parts?
Do you buy die cast parts and can use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #draftangle #enclosures
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
This is the blog on the Kinetic Die Casting Company. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Against Sun, Storm and Ice: What Are Kinetic Die Casting Aluminum Roof Tile Molds?
Against Sun, Storm and Ice: What Are Die Casting Aluminum Roof Tile Molds? A roof protects our home or an infrastructure from the forces of nature. It keeps the safety of people from the harmful rays of sunlight, the cold winds of stormy nights and freezing ice of the snow. One could see the importance of having a strong and sturdy roof. An example would be aluminum roof tiles, manufactured through the process of die casting with the use of molds.
What are diecasting aluminum roof tile molds? Roof tile molds are the resource molds utilized in the process of extrusion of concrete tiles, in order to create sturdy roof for houses and other kinds of infrastructures. The roof tiles can be flat profile, low profile or high profile; and they are usually made of steel. But what resources are used for these roof tile molds? They are made from the naturally abundant element aluminum alloy. And because it uses aluminum, these roof tile molds both weigh and cost less than those roof tile molds made from steel. Even though it is only made from aluminum, these aluminum roof tiles molds are durable enough for the roof to withstand the forces of nature. This is only possible due to the process of high pressure die casting aluminum products.
What are die casting aluminum roof tile molds’ advantages? Aluminum is easy to manufacture, which is why it costs less yet able to make strong roofs that last up to fifty years. Lastly, roofs made with the help of these roof tile molds become fire-resistant.
Do you need fast delivery for die casting parts?
Can you use our die casting services?
Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #tilemolds #rooftile
Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
