Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron …
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Tag Archives: Diecasting Process
Zinc Die Casting and Its Use on Tools
Zinc Die Casting and Its Use on Tools. Hardware parts are chiefly made of metal. It is the most common material used for the production of tools because of its strength and robustness. Repairs, after all, need fortitude not only from the wielder of the tool but from the tool itself. A flexible screwdriver, after all, is not good in execution of its function if it is made of inferior material.
One process of manufacturing tools and other metal parts is zinc die casting. Hardware parts such as wrenches, electrical connectors, gearbox and turbine housings, and locks can be made out of zinc. This metal is a decent foundation of raw material because it shows characteristics that are primary in the mind of an astute customer: strength, ductility, and durability.
The strength, ductility, and durability alone are enough to persuade any person to change to materials made from zinc die casting. Zinc hardware parts made from zinc are assured to be durable, able to endure strong impacts from hammering, screwing, and bolting.
Apart from tools, zinc is also used in the construction of wires, parts of appliances and laptops, lights, aircrafts, and other objects. It can be used in various products because of its flexibility and endurance.
Construction and repair are two activities that need dependence on human forte as well as tools. It is but appropriate that the tools used in these activities match the stress and pressure essential by the jobs. Objects made of zinc may just be the best match for people who are looking for such.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Supplementary Technical Die Casting Terms
Supplementary Technical Die Casting Terms. You must probably learn the most common technical die casting terms with your exposure with the die casting manufacturing industries. To widen your knowledge, here’s a set supplementary terms for your perusal.
Alloy
It is a substance composed of two or more metallic elements used predominantly in die casting products.
Anodize
It is a chemical process characterized by coating metals with protective oxide layer. This process is used particularly with aluminum metals.
Clamping Force
It is the actual compressive force applied to keep the die halves closed in a die casting machine.
Cold Shut
This is an undesirable feature in a die casting, usually a line on the surface of the die cast item. This is the effect when the two halves die are not properly aligned.
Creep
It is the plastic or elastic deformation of metals when held for long period and where pressure is applied in a degree that is lower than yield strength.
Creep Strength
When metals withstand a constant force over an increasing degree of temperature, such characteristic is called Creep Strength.
Die
This tool shapes the molten metal into a particular form until it hardens. It molds liquefied metallic substance until it takes the solid form. It is a matching steel block with hollow interiors and a cavity.
Die Block
It is a huge steel block forming the base for one half of the die. Other components of the die are attached to or mounted on it.
Platen
It is a large steel plate that forms a primary part of a die casting machine frame.
This is the blog on the Kinetic Die Casting Company web site. Kinetic does Aluminum Auto Parts Manufacturing. Look at this website page for more details: www.kineticdiecasting.com/auto.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
About Kinetic Die Casting Company in California
About Kinetic Die Casting Company in California. The aluminum die casting parts produced by the Kinetic Die Casting Company of California is stronger compared to most parts of its kind available in the market. The company also makes these parts available at low prices. They also provide good quality aluminum die casting parts.
They offer high pressure parts which are stronger than those made by other companies. As you may already know, high pressure die casting is a well-known process for making aluminum casts. The company injects the molten aluminum alloy through pressure into the steel die in order to create aluminum parts. The diecasting process they utilize creates inexpensive aluminum parts and other items needed in a number of factories.
Kinetic Die Casting Company creates quality castings made of topnotch aluminum and casts based on zinc alloys. They have expert consultants which could assist you in creating die cast aluminum parts and prototypes. You only need to provide them with the design and specifications and they could take care of the rest.
It is important for any type of company to choose only American casting source especially for vital parts. The reason is that the parts created through other means might not be heat resistant or durable. Some of the companies that sell die cast products might also charge their clients with exorbitant fees. Most of the parts created through other means are expensive and the unbelievably cheap ones may not be very durable especially when used in the automotive industry, which is why it is important to choose only American die castings created by this company.
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This is the blog on the Kinetic Die Casting Company web site. We produce and make Audio Speaker Frames. Look at this website page for more details: www.kineticdiecasting.com/speakers.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Uses of Die Casting for: Handheld Products
Uses of Die Casting for: Handheld Products. The process of die casting is the process that involves molten metal and high pressure to produce metal parts with detailed designs and structures. The shapes are created by putting the metal alloys into molds (called dies) and then applying a high degree of pressure unto them. Die castings are amid the most widely produced items made by the metal work industry.
Greatest of the things we see and use are made up of die cast materials. To give you an idea just how countless industries purchase die castings, here are some of the applications:
Boxes out of Aluminum
Aluminum boxes are created for many reasons, and it usually hinge on the type of business making the order. These parts are electrically conductive and can be made with mounting holes on its four corners. They work well with heat sink parts as they are accountable for removing the heat from the components. They can also be powder-coated and they usually do not require welding. Aluminum housings or enclosures are commonly used in automobile and truck engine compartments, computer disk drives, and electrical junction boxes.
Aluminum Handle Hardware
Common home tools and equipment is aluminum handle hardware. They are used in things like door handles and cabinet handles, and they are also much stronger and more durable than welded materials. Aluminum is the favored choice for handles because it is lightweight.
Golf Products
Die cast golf products also make use of die cast materials in the form of golf ball heaters. Studies display that when golf balls are heated at 105?F to 115?F, optimum driving distances will be achieved compared to golf balls that have temperatures that are lower or higher than this prescribed range. The named, called the Hot Biscuits, has been tested in the field a number of times and it has given out consistent results.
Tile Molds made for Roofing
Several roof styles for homes are available in the market, and the aluminum roof tile molds are the ones used by various roof companies to create concrete tiles for roofs. The roof tile plates are usually made from aluminum and steel. Some people desire the aluminum roof tiles not only because they weigh much less but they are also more affordable than steel plates. Roof tile styles are called by various names: mission roof tiles, villa roof tiles, Roman roof tiles, flat roof tiles, barrel roof tiles, etc.
More Die Casting Products
Apart from small home materials, die castings are also used in weighty equipment and special machinery. Other industries that rely on die casting services include the aircraft industries, the aerospace industries, and even the U.S. Military. These institutions need die cast materials to confirm the safety of their equipment’s users will not be compromised.
Kinetic Die Casting Company
Those who are looking for dependable die casting companies in the U.S. may request for a quote from Kinetic Die Casting Company. Founded in Los Angeles, California, they have been in the industry since 1994 and as of today, they have already aided several automobile, aircraft, and electronics companies. Many have commended about their fast and steadfast service, and they make sure that the quality of their materials is top-notch. They are a member of the National Tooling and Machining Association as well as the North American Diecasting Association.
This is the blog on the Kinetic Die Casting Company web site. Kineticdc makes several types of Lighting Fixture Parts. Look at this website page for more details: www.kineticdiecasting.com/lighting_fixtures.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
General Information about Die Casting Draft Angles
General Information about Die Casting Draft Angles. Draft Angle is the sloping required in manufacturing aluminum die casting products. Because it facilitates ejection, this feature is often highly considered by aluminum die casting manufacturing companies.
Die Casting Draft Angles apply to both the pattern and the castings. Pattern Draft Angle is the considerable degree of tilt on the surface of the pattern. It allows the ejection of the casting from its mold. Casting Draft Angle on the other hand is the draft angle on the casting itself. It is the actual sloping seen on the castings.
Although the computation of draft angles is frequently generalized, the interior and the exterior surface of the die cast wall are highly considered. The draft angle recommended for the interior wall is twice as much as the external surface to facilitate ejection when the aluminum alloy harden and shrink.
In some instances, most particularly in the production of precision metals used by electronics industries, draft angle considerable varies. It must be specified in the design in order to guarantee efficient and effective performance of electronic gadgets, appliances, furniture and lighting fixtures etc. which uses these materials in their manufacturing process.
Draft Angle is also considered in designing the parting line and determining the parting line tolerance. The parting line is the point where the two halves of the casting mold meet. In most cases this line defines the internal and external surfaces of die cast parts. Minor errors in die casting applications includes errors or faulty in parting line designs.
Tons of aluminum products worldwide are made efficient just because a simple feature like draft angle was never taken for granted.
This is the blog on the Kinetic Die Casting Company web site. Kinetic writes about Aluminum Alloys for Die Casting. Look at this website page for more details: www.kineticdiecasting.com/casting_aluminum.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
