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Tag Archives: Diecasting Process
Additional Technical Die Casting Terms
Additional Technical Die Casting Terms. The pillar of modern manufacturing industries nowadays is the metal forming industries. The process of die casting aluminum metals produces tons of precision metal parts, primary products and by-products. Besides the basic terms used in die casting manufacturing procedure, it is important to know additional technical die casting terms.
Dowel Pin
It is a semi-permanent guide pin primarily used to maintain alignment between cavities in two halves die.
Eject
It is the process of pushing the hardened casting out of the die.
Gooseneck Machine
It is also known as Hot-Chamber Machine. It is mainly used with zinc, tin and lead-based alloys.
Hot Short
It is a term used to describe an die cast alloy which lacks ductility or has a tendency to become brittle at elevated temperatures. Materials of such characteristics do not have enough tensile strength to resist stresses resulting from cooling.
Intergranular Corrosion
It is a type of corrosion characterized by cracking along grain boundaries of metals or alloys upon exertion of tensile stress. Local difference in the composition common in alloy castings is often the cause of this circumstance.
Shot Blasting
It is a process of cleaning metal where a fluid blast off abrasive steel balls against the surface for a clear finish.
Shut-Off
It is a point where the surfaces of the two halves die are fitted together to stop the flow of liquefied metal between them.
Sprue
It is a hole in a die casting tooling in a hot-chamber die casting machine which is the primary entry point of molten metals towards the chamber.
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What are aluminum die casting parts?
What are aluminum die casting parts? Aluminum die casting parts are casts which are made entirely from aluminum. Aluminum is the most common type of non-ferrous metal that is used in the industry today and the main reason why is because it is cost effective. It is lightweight and can easily withstand the highest types of operating pressure or temperature. It is also nonmagnetic, has strong corrosion resistance and it is also a great conductor of electricity, making it great for electronic devices. Aluminum aids in fuel efficiency and has many uses when it comes to the transport industry because it has unbeatable weight to strength ratio. Some typical uses of aluminum die casting include the realms of electrical housing, telecommunications, home appliances, lighting, power tools, aircraft parts and automotive manufacturing.
The key benefits of aluminum die include the little to no machining requirements and recyclable qualities. In order to produce the castings, the process of die casting is applied. Die casting is a type of versatile process which is based on producing engineered parts by forcing metals under high pressure in a reusable mold. The molds, or die, can be designed in order to produce various shapes and designs based on repeatability and accuracy. Parts can easily be defined with textured and smooth surfaces through the use of aluminum die. Once the casting is done, the output is designed to have serviceable and attractive finishes. Aluminum die castings are among the highest type of mass produced items in the metalworking industry and it can be found in thousands of companies and industrial products. Die cast parts are integral components for products ranging from toys to automobile parts.
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This is the blog on the Kinetic Die Casting Company web site. The most common metal cast is A380 Aluminum Die Casting Alloy. Look at this website page for more details: www.kineticdiecasting.com/tech.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Why Manufacturers Trust Products Manufactured at Kinetic Die Casting?
Why Manufacturers Trust Products Manufactured at Kinetic Die Casting? Today, the best die casting system makes a lot of components or parts, decorative trims and finished products. If you are still searching for the right hardware items, airplane items, speaker components, commercial metal parts, appliance parts, and transportation parts that you can use for your business, then it is suggested that you find an excellent company which can provide varied kinds of excellent materials.
The following are some of the best characteristics of die casting:
It can provide varied complex metallic dimensions within much closer tolerances compared to other mass production systems.
Enclosure components, military parts, lighting fixture components, consumer metal parts, appliance items, and housing parts and other zinc products are now being implemented in automotive industries, hardware, and airplane parts and other die castings are carried out at a higher rate of production. If you want near net shape output, this is also possible. In addition to this, once the shape has been attained, little or even no machining is needed.
Several parts or components which were produced using the die casting process can also be generated with thinner walls. It will be difficult for other types of casting techniques to achieve the same results as the ones that you can easily attain when you make use of Kinetic Die Casting.
Reports also show that the parts that are generated or produced using die casing procedures are more durable compared to plastic injection moldings that have the same dimension.
When you scrutinize the zinc enclosure items, airplane components, Industrial items, metal casting parts, automotive items, and housing components and other zinc components, you will see that using this type of die casting system will generate parts which are dimensionally stable, durable, and have the right quality, feel and strength.
Supplier, Kinetic Die Casting (www.kineticdc.com) produces tens of thousands of similar castings within specified tolerances prior to incorporating additional tools and increments. Contact them at sales@kineticdc.com.
Aluminum casting products can be painted using minimum surface preparation so you can conveniently maintain these items.
When searching for materials that went through die casting, you have to make sure that you find parts that were produced with surfaces that can provide many kinds of textures. You can always expect the end products to be a lot smoother than other forms of castings. Additionally, the holes in different parts which were produced using the die cast procedure can be easily cored into different shapes and made to tap drill dimensions.
External thread on products using this type of production system can easily undergo die casting. These parts can provide the right integral fastening elements like studs. In this line, if you want the best die cast products, it is suggested that you first find the right company that is known for providing these products.
Other advantages that you can obtain from the right die casting processes:
Different types of non-metals and metals can undergo die casting, and after this process, the end products will now have a higher level of strength and durability.
Many types of aluminum alloys can be used for varied purposes. Product resistance to corrosion rates from good to high so you can be assured that you’ll eventually get good value for your hard earned cash. Components that have undergone die casting are monolithic; thus, you can combine various functions in a single shaped part.
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This is the blog on the Kinetic Die Casting Company web site. The most common metal cast is A380 Aluminum Die Casting Alloy. Look at this website page for more details: www.kineticdiecasting.com/tech.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
What is a Die Casting Draft Angle and Why is it Important?
What is a Die Casting Draft Angle and Why is it Important? Hundred million tons of metal products, precision metals and metal parts are produced each year. The aluminum die casting industries contribute a massive volume of these metals through the application of advanced technologies and methodologies. This includes giving importance to applying the right Die Casting Draft Angle in producing optimum quality and high volume metals parts.
Draft Angle is an important requirement in the die casting process. It is described as an angle or amount of slope that is incorporated into a wall of a die casting mold making the opening of the die cavity wider than its base. It is also known as the draft.
Die casting molds with surfaces perpendicular to the direction of ejection can damage the product and the mold. The metal formed will stick to the mold and an ejection by force and pressure causing an immeasurable damage. Additional cost will be incurred to produce another mold if it is reusable. Hence, a small angle must be applied I all surfaces.
During the cooling process, the castings will shrink towards the core at an acceptable rate. This is the reason why drafts are higher on the inner surfaces of the die. To avoid high pressure in castings, the inside corners must be protected with fillets.
The die cast Draft Angle requirement varies with the specific surface, the depth of the surface and the kind of alloy used in casting. To facilitate the ejection of die castings, the surfaces of the angle must be specified.
Because of the importance of Draft Angles in in aluminum die casting, Die Casting Manufacturing Companies employ specialists to give due consideration to such dimensional factors.
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This is the blog on the Kinetic Die Casting Company web site. Using high pressure die casting and explains: What is Die Casting?. Look at this website page for more details: www.kineticdiecasting.com/what-is-die-casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
Why Most People Use Aluminum Die Castings
Why Most People Use Aluminum Die Castings. One of the most beloved metals used in the die casting process is aluminum. Aluminum is utilized by various companies around the globe because of its renowned strength and outstanding properties. Aluminum has the ability to withstand various types of stress based on its cooling process or through brittle temperature ranges. Aluminum also has the ability to flow readily to the die and fill each thin section perfectly. Most of the time, this is important in die casting since if the sections are filled perfectly, it will prevent any imperfections with byproduct. Molten aluminum has the ability to stick to die surfaces. It has a rating based on nominal compositions or iron, which is around 1%. Aluminum also passes the standard slat spray test.
Another reason why people used aluminum die castings is that aluminum die castings can connect with any electroplate. Approximately 95% of the standard aluminum die castings created today are made of 380 Aluminum. Some of the die casting alloys used today should also include aluminum. For instance, specific die casting alloys like ZAMAK, or zinc aluminum has an aluminum additive. The AA or Aluminum Association standards or regulates the die castings used today. The most standard types include AA 384, AA 380, AZ 91D and AA 390. The maximum weight limit for the production of aluminum die casting and with other types of metals such as zinc or magnesium castings is approximately 32 kg or 70 pounds. Of course, special weight limits also include including 4.5 kgs or 10 lbs, 20 kg or 44 lbs and 34 kg or 75 lbs respectively. The metals used in the mix define the thickness and the minimum draft required for die casting as allowed by the Aluminum Association.
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This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html
