This week I found out that another die casting company slipped away a few years ago in southern California. I discovered that the owners of Cast-Rite, also the owners of International Die Casting Company (IDC) closed IDC and moved all …
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Tag Archives: Diecasting Process
Die Casting Alloys – Making Use of Zinc-Aluminum Agents
Die Casting Alloys – Making Use of Zinc-Aluminum Agents. The majority of today’s businesses consider that the aluminum die casting alloys are more reasonably priced and efficient to be designed and casted. The zinc-aluminum or ZA partnership succeeds to astonish each and every manufacturer mostly because of the mechanical properties which it holds. Die casting technology has in addition enhanced over the hundreds of years of its sustained use and it has been found out that the ZA alloys make the die casting technology more remarkable.
Usually, the ZA die casting alloys are sturdier, harder, and offers a better kind of creep resistance as compared to the typical zinc alloys obtainable. These characteristics are more than ever essential when the bearing properties are at stake.
The zinc-aluminum alloys are mostly utilized in die casting because of its ability to reduce a great deal of weight from the components. This means that the whole process can be done with all ease and the cost production is much more realistic. On the other hand, the aluminum die casting alloys with a fair amount of Fe are best utilized for the electrical circuits in aluminum die cast boxes. It has substituted the 1350 EC alloy since it has been often held to be the reason for overheating.
Even when surrendered to heat treatment, the ZAMAK alloys don’t create a negative change on its properties. Economically speaking, this type of material can do wonders on the budget management feature of each and every industry. Separate from its known strength, these materials are just so ideal in furnishing the industry with the most excellent final output.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
Die Casting Alloys
What is die casting? Die casting is the procedure where melted metal alloy, like aluminum or zinc, is pushed by a piston into a steel die and left under high pressure until the metal hardens. This is how metal parts for automobile die casting, heatsink die casting, and roof tile plates.
There are definite metals that are utilized as die casting alloys. Alloys utilized in die casting are combinations that hold two or more metals. Only metals which do not hold iron are utilized as die casting alloys. Such metals are zinc, aluminum, copper, magnesium, lead, and tin. Zinc is the simplest to die cast among these alloys because it is very sturdy, has the highest ductility has a low melting point, and has a high impact strength. It is the best for creating tiny metal parts. Aluminum is best recognized to be lightweight. What makes it an excellent die cast alloy is that it has high dimensional stability which is crucial in fabricating thin walls for the metal parts. Aluminum also has high corrosion resistance which helps extend the life of the metal parts. Copper has the highest mechanical characteristics among the die casting alloys. It also has high dimensional stability and high corrosion resistance like aluminum, and has high hardness as well. Magnesium is the metal which is the simplest to machine. It has an exceptional strength to weight ratio which is an essential property for building metal parts. Lead and tin are the first metals to be die casted. They are also corrosion resistant and have high densities that cause them to be strong.
These metal alloys have their own properties that make a unique metal part the way it is. Having the right alloy for die casting is necessary for the product to come out right.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Different Die Casting Alloys for Different Purposes
Different Die Casting Alloys for Different Purposes. There are several die casting alloys that can be utilized to manufacture high grade and tremendously strong metallic parts like Aluminum die casting. Die casting requires the utilization of liquefied alloys which will be injected into molds to create metal parts.
Die casting alloys utilized for metal casting ought to have lower melting point. Alloys that can be thawed simply allows for faster production procedures and guards the die or mold from being injured.
For little metal parts, one of the finest die casting alloys that can be utilized is zinc. Zinc alloy is simpler to cast and have better ductility than other materials. It can also attain high impact strength. Most significantly, zinc alloy can be plated easily.Furthermore, you can use hot chamber zinc die casting, which also impacts the price of the part.
Aluminum on the other hand is very lightweight, simple to melt, and have better artistic qualities. By employing aluminum as die casting material, manufacturers can produce parts at a faster rate and can make parts like aluminum die cast boxes. That is because aluminum is very stable at high temperature and will cool faster thus reducing the threat of contamination and oxidation. Because of these, aluminum alloys can oppose corrosion better than other materials.
Other kinds of die casting alloys that are appropriate to use for high pressure and high temperature castings are magnesium, copper, lead and tin. Magnesium is the lightest alloy that can be utilized for casting while copper offer greater strength and high resistance to corrosion. Magnesium alloy is also inexpensive and easier to machine after production. Tin and lead on the other hand can be used to produce near finished parts.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company Production Parts Limitations
KDC Limitations. Kinetic Die Casting Company Production Parts Limitations.
Kinetic Die Casting Company has some limitations on the size, materials and quantities of production parts we will manufacture.
SIZE: Diecasting Part Weights and Sizes
Part sizes from .001 pounds to 10 pounds.
Part sizes range from .025″ x .025″ (smallest).
Part sizes up to 15″ to 17″ (largest)
Surface area up to about 200 square inches.
READ MORE:
KineticDC Size Limitations http://www.kineticdiecasting.com/capabilities.html
MATERIALS: Diecasting Materials or Alloys
380 Aluminum Diecasting Alloy.
383 Aluminum Diecasting Alloy.
360 Aluminum Diecasting Alloy.
413 Aluminum Diecasting Alloy.
#3 Zinc (Zamak 3) Die Casting Alloy.
READ MORE: KineticDC Die Casting Alloys
http://www.kineticdiecasting.com/casting_aluminum.html
QUANTITIES: How Many Die Casting Parts Each Order
We will produce fewer than 100 parts.
As many a 10,000 parts per delivery.
No more than 250,000 parts per year.
DIE CASTING TOOLING: We Make Die Casting Tooling
KDC makes die casting tooling for our customers inexpensively so that when they need a few die casting parts, we can make those parts for them.
Send us a RFQ (Request for Die Casting Quote)
http://www.kineticdiecasting.com/replyform.html
Kinetic Die Casting, Inc.
6918 Beck Avenue, Aluminum
North Hollywood, CA 91605
Toll Free: (800) 524-8083
Local: (818) 982-9200
Fax: (818) 982-0877
Sales@kineticdc.com
Look at our Die Casting Blog for information every day
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Which is the Right Die Casting Alloys
Which is the Right Die Casting Alloys. Choosing the alloy right for a component counts among the main concerns for casters and designers of die cast parts. They ought to be not only being well-versed on the different properties of die casting alloys. Their information should go further than the cost of each material and expand to a systematic examination of the drawbacks and rewards of each alloy. The thin walls and sections, for example, of a special design would need metals of better strength and fewer cubic inches.
Basically, there are six die casting alloys for deliberation. These are: aluminum, zinc, magnesium, copper (bronze), lead, and tin. The more scientific specifications of die casting alloys cover: zinc aluminum, AZ91D magnesium, ZAMAK alloy, AA 380, AA 384, AA 386, and AA 390. The exacting characteristics of each of these materials for die casting offer definite compensations for the designed component.
Aluminum, for instance, is light but possesses high dimensional constancy suitable for complicated designs and thin walls. It is corrosion-resistant, with great mechanical properties, high electrical and thermal conductivity, and retains strength even at high temperatures. Zinc, in contrast, enjoys the benefits of being simple to cast among other materials with its low melting point. It could be counted on for high impact strength and high ductility for a long-lived die. Simply plated, zinc materials stand as the finest die casting alloys for small parts.
Machining would be the simplest if magnesium is utilized as die casting alloys. Although it is the lightest alloy to die cast, magnesium boasts of a strength-to-weight ratio benefit. High hardness could be copied from copper, as well as high resistance to corrosion. With its mechanical properties highest among die cast materials, copper is wear-resistant, dimensionally stable and strength near that of steel components. High density is what lead and tin alloys bring to the die caster. They are the well-matched die casting alloys for components with tremendously close dimensions and those that require to be particularly corrosion-resistant.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
