Prototype Parts and Die Casting Parts. We can help you develop your metal product with prototype parts. Kinetic Die Casting Company can make prototype metal parts for our customers, to use for evaluation, prior to making die casting tooling. We …
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Tag Archives: Diecasting Process
The advantages of Aluminum Heat Sinks Die Castings over steel
The advantages of Aluminum Heat Sinks Die Castings over steel. Heat sinks are found in most electronic gadgets and appliances. Although they do not serve a direct purpose for the user, they are actually fitted into the gadgets and appliances for safety reasons. Heat sinks are made to regulate the heat that is generated by electronic gadgets and appliances. As these gadgets and appliances operate, they produce heat from the electrical wiring and other parts. This heat is diverted from these functioning parts all the way to the heat sink. This way, the appliance or gadget does not overheat or malfunction.
By the nature of its purpose, heat sinks are the most abused part of any electronic device. As such, they have to be made from a material that can withstand all the abuse, such as aluminum. Aluminum may be malleable or pliable, but this characteristic does not take away toughness and durability from aluminum. In fact, it is said that in terms of durability, aluminum is actually at part with steel. In terms of weight, however, there is no doubt that aluminum beats still with only one third of its weight for the same size and shape. Its lightweight is another characteristic that makes aluminum ideal for making heat sinks. Finally, the fact that aluminum is more widely available as a raw material than steel is another reason why aluminum beats steel in meeting the demand for efficient heat sinks.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
The advantages of Aluminum Handle Hardware over plastic
The advantages of Aluminum Handle Hardware over plastic. Aluminum handles are probably the most common aluminum product that we use and see in our everyday lives. From door handles to cabinet handles, to handles used for carrying electronic devices and industrial equipment, aluminum handles are present everywhere we look, even though they are not the first thing that we notice. The important thing for us is that it provides convenience and ease of use of the things that they are attached to.
Handles can come in many different forms, sizes and materials. Aside from aluminum, plastic, stainless steel, brass and wrought iron are some of the other materials used in making handles. If you look closely, however, you will notice that aluminum and plastic are two of the most widely used raw materials in making handle hardware. This is because both plastic and aluminum are easier to fashion into handles through molds or die cast, in the case of aluminum. Also, compared to other metals, aluminum is a lot lighter, which makes it more practical to use.
But how does aluminum handle hardware compare with plastic? And which of the two is better? It is a common misconception that plastic is cheaper than aluminum. This is a misconception because the comparative costs depend highly on the grade of the plastic. You can get a cheaper plastic alternative for a low cost but you can be sure that the quality and durability are not the same as what you will get from aluminum. Also, plastic deteriorates with continued exposure to elements. On the contrary, aluminum is by nature durable, and is able to withstand the same exposure to the elements.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
Pressure Die Casting Cast Aluminum Parts for Music vs Sand Casting
Pressure Die Casting Cast Aluminum Parts for Music vs Sand Casting. Pressure die casting is a method used by manufacturers of aluminum parts for musical instruments and gadgets. The process involves melting aluminum and pressure-injecting this into steel molds. The aluminum in the mold is then left to dry and harden. When it has set, the mold is removed to reveal the desired shape of the component. The finished products of pressure die casting are characterized by absence of joints or seams where components are joined through welding or fastening. In addition, it also produces music parts that are accurate in terms of measurement, dimensions and design. As a result, when they are installed into the music equipment where they should be, they produce high-quality output and can withstand longer periods of use.
In contrast, sand casting is a process whereby metal, including aluminum is melted and poured into a mold. Instead of using steel mold, however, this process uses a mold made of either natural or synthetic sand. The mold forms a cavity that shapes the molten metal. Unlike in pressure die casting, metal is not pressure-injected, but simply poured into the sand mold because the sand mold is not too stable to handle the pressure. As a result, the quality of the resulting music parts is not exceptional, as there may be impurities or air bubbles in the finished product. Also, because sand is by nature volatile, a lower degree of accuracy can also be expected.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company
Pressure Die Casting Aluminum Hardware Brackets vs Gravity Casting
Pressure Die Casting Aluminum Hardware Brackets vs Gravity Casting. Hardware brackets are important in any construction, installation, manufacturing and other projects. Hardware brackets are used to keep parts and components in their proper places in the course of construction or installation of such components as lighting fixtures and structural materials like beams. Hardware brackets are typically made of either steel or aluminum. However, aluminum hardware brackets are increasingly gaining popularity because they are more convenient to use, cheaper to assemble, and more widely available.
Two of the most common processes of making hardware brackets are pressure die casting and gravity casting. There are distinct differences between the two. First, pressure die casting involves melting aluminum as the raw material for the hardware bracket. This molten aluminum will then be injecting into a steel mould by applying pressure. The mould with the molten aluminum in it will then be allowed to dry and set, after which the mould will be taken off the finished product. The most important component of pressure die casting is the application of pressure into the mold. This ensures that the resulting hardware bracket is consistently high-quality, and will not have any impurities or air bubbles that could endanger the integrity of the finished hardware bracket.
In contrast, gravity casting is done by simply pouring the molten metal onto a steel die, making sure that molten metal flows straight and seamlessly into every nook and cranny of the die. The process thus always comes with the risk that the resulting hardware bracket is crudely shaped, with vacuum parts, or not up to accuracy.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Pressure Die Casting Aluminum Automotive Parts vs Extrusions
Pressure Die Casting Aluminum Automotive Parts vs Extrusions. Aluminum is a precious metal for the automotive manufacturing industry. This is because this alloy has revolutionized the making of automotive parts, and has made it possible to produce parts that are sturdy and strong enough to withstand the load, and at the same lightweight. Because the supply of aluminum is also high all over the world, the use of more aluminum than steel or other metals has pulled down the cost of producing automobile parts.
Two of the major methods of manufacturing aluminum automotive parts are pressure die casting and extrusion. Pressure die casting involves melting aluminum and pouring this into a steel mold through pressure. On the other hand, extrusion is a process whereby aluminum is pushed or siphoned through a mold having the cross-section of the desired product.
While the two processes enable manufacturers to produce all sorts of automotive parts, it is widely accepted that pressure die casting is the better, more efficient process. This is so because the process quickly and accurately introduces the molten raw material into the desired mold, so that all parts of it dry up and set at the same time. This results in high-quality products of even consistency. In contrast, extrusion is likely to produce parts of uneven quality and consistency because the process takes a longer time to fill the mold with the molten raw material.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
