ALUMINUM BOXES AND ALUMINUM ENCLOSURES. What sensation aluminum has become in the hardware market is no secret. The metal and its derivatives are being widely being used in not only huge companies such as automobiles and aeronautics but also in …
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The Importance of Die Casting Draft Angles
In die casting, when precision meets efficiency, every detail matters. Among the many factors that contribute to the success of the die casting process, the draft angle stands out as a crucial consideration. Often overlooked but essential, the draft angle plays a pivotal role in ensuring the manufacturability, quality, and integrity of die-cast parts. Let’s delve into the significance of draft angles in die casting and the strategies employed to optimize their impact on the production process.
Understanding Draft Angles in die casting, a draft angle refers to the taper or slope applied to vertical walls or surfaces of a mold cavity. It facilitates the removal of the casting from the mold after the casting process is complete. By incorporating draft angles into the design of die-cast parts, manufacturers can prevent damage to the part and the mold, reduce the likelihood of defects, and ensure smoother ejection during demolding. The primary function of draft angles is to facilitate the ejection of the casting from the mold cavity. Without proper draft angles, the casting may become wedged or stuck within the mold, leading to deformation, surface defects, or even mold damage during the demolding process. By providing a gradual taper to the walls of the mold, draft angles allow for easy and consistent removal of the casting, minimizing the risk of costly rework or production delays. Draft angles also play a crucial role in preventing undercuts, which occur when features of the part prevent it from being extracted straight out of the mold. Without adequate draft angles, undercuts can result in the formation of undesirable features such as flash or distortion on the casting, compromising its dimensional accuracy and surface finish. By incorporating draft angles into the design, engineers can mitigate the risk of undercuts and ensure smooth demolding of the part. Proper draft angles contribute to the overall surface finish of die-cast parts. By allowing for smooth ejection from the mold cavity, draft angles help minimize friction and shear forces that can result in surface imperfections such as scratches, blemishes, or parting lines. Additionally, draft angles promote uniform cooling of the casting, reducing the likelihood of thermal gradients and associated defects, thus enhancing the final surface quality of the part.
While draft angles are primarily functional considerations, they also have implications for the aesthetics of die-cast parts. Careful attention to draft angles can help maintain the visual integrity of the part by minimizing the appearance of parting lines, flash, or other defects. By striking the right balance between functionality and aesthetics, designers can ensure that die-cast parts not only perform optimally but also meet the visual standards expected by customers.
Die Casting Draft Angles are a critical aspect of die casting design, influencing the manufacturability, quality, and aesthetics of die-cast parts. By incorporating proper draft angles into the design process, manufacturers can optimize the die casting process, minimize production issues, and ensure the successful production of high-quality parts. As die casting continues to evolve and innovate, draft angles will remain an essential consideration in achieving precision, efficiency, and excellence in manufacturing.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Parts:
Request Die Casting Part Prices
Kinetic Die Casting Company makes:
NADCA-Product-Standards-for-Die-Casting-pdf
Die Casting Porosity
Die Casting Draft Angle
The Pursuit of Die Casting Quality
In the realm of manufacturing, quality reigns supreme. Whether it’s automotive components, electronic enclosures, or consumer goods, the reliability and performance of products hinge upon the precision and integrity of their parts. In this context, die casting emerges as a stalwart process, renowned for its ability to produce high-quality metal components with unparalleled accuracy and consistency. Let’s explore the nuances of die casting quality and the measures undertaken to uphold excellence in this dynamic field. At the heart of die casting quality lies precision engineering. Die casting involves the injection of molten metal into precisely crafted molds under high pressure, resulting in intricate parts with tight tolerances. From intricate geometries to complex features, die casting techniques excel in delivering components with utmost accuracy, meeting the stringent specifications demanded by diverse industries. Quality in die casting begins with the selection of materials. Aluminum, zinc, and magnesium alloys are commonly employed due to their exceptional properties, including high strength, lightweight, and corrosion resistance. The choice of alloy, coupled with stringent quality control measures, ensures that die-cast components exhibit optimal performance characteristics, meeting the requirements of even the most demanding applications.
Central to achieving die casting quality is rigorous quality control throughout the manufacturing process. From material inspection and die design validation to process monitoring and post-casting inspection, each stage is meticulously scrutinized to detect and rectify any deviations from the desired specifications. Advanced technologies such as X-ray inspection, dimensional analysis, and metallurgical testing play a pivotal role in ensuring that every part meets the highest standards of quality and reliability.
The pursuit of die casting quality is an ongoing journey marked by continuous improvement initiatives. Manufacturers invest in research and development to refine die casting processes, optimize tooling designs, and enhance material properties. By leveraging cutting-edge technologies and best practices, they strive to push the boundaries of quality excellence, driving innovation and raising the bar for industry standards. Traceability is a cornerstone of die casting quality, enabling manufacturers to track the entire lifecycle of each component, from raw material procurement to final assembly. By maintaining comprehensive records and implementing robust quality management systems, manufacturers uphold accountability and transparency, instilling confidence in the reliability and integrity of their products. Ultimately, die casting quality is intrinsically linked to customer satisfaction. Manufacturers prioritize understanding the unique requirements and expectations of their clients, collaborating closely to deliver customized solutions that meet or exceed their specifications. By fostering strong partnerships and embracing a customer-centric ethos, manufacturers forge lasting relationships built on trust, reliability, and mutual success. Die casting quality is not merely a benchmark to be achieved but a relentless pursuit of perfection. It embodies a commitment to precision, integrity, and continuous improvement, underpinning the foundation of modern manufacturing. As industries evolve and demand for high-quality metal components grows, the unwavering dedication to die casting quality ensures that products remain at the forefront of innovation, performance, and reliability.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
o get prices for Die Casting Tooling Molds or Parts:
Quote Die Casting Lighting Part Prices
Kinetic Die Casting Company makes:
Light Fixture Die Casting Parts
Photos Die Casting Parts
Aerospace Die Casting Parts
Permalink: https://www.kineticdiecasting.com/kdc/the-pursuit-of-die-casting-quality/
New Die Casting Machine at Kinetic Die Casting Company
Great News! We recently received our newest addition to our manufacturing equipment. Kinetic Die Casting Company purchased and received a new 400 Ton Automated Cold Chamber Aluminum Die Casting Machine.
Unloading New Die Casting Machine
We purchased this new machine from the same company that produced the “Tesla Giga Press Die Casting Machine” used to make Tesla cars. Of course, our machine is about 10 times smaller than the 4,000 Ton Giga Press.
The automation on the machine makes die casting parts more consistent in quality and quantity. This new 2024 die casting machine will give Kinetic Die Casting Company opportunities to produce better quality die casting parts for our manufacturing customers by using new machine technology and better hydraulics and metal pressures. With our additional die casting production capacity, this new machine will also give our customers faster die casting part deliveries. Our customers will receive their die casting parts shipments even faster.
Placing New Die Casting Machine
We ask that you, our customers, give us a chance to make your die casting parts using the newest die casting machine with the newest technology.
In the realm of manufacturing, precision and efficiency stand as the pillars of innovation. Among the myriad of techniques and technologies available, die casting has emerged as a pivotal method for producing intricate metal components with unparalleled accuracy. At the forefront of this industry stands LK Machinery, a global leader renowned for its cutting-edge die casting machines. Let us delve into the intricacies of LK die casting machines and unravel the essence of their unparalleled excellence.
LK Machinery epitomizes innovation through its relentless pursuit of technological advancement. Their die casting machines integrate state-of-the-art features, including advanced control systems, precise injection mechanisms, and robust structural designs. These innovations not only enhance productivity but also elevate the quality and consistency of manufactured components.
Die casting demands meticulous precision, and LK machines rise to the challenge with unmatched accuracy. Through precise control of parameters such as temperature, pressure, and injection speed, LK die casting machines ensure the replication of intricate details with astonishing fidelity. Whether it’s automotive parts, consumer electronics, or industrial components, LK machines deliver unparalleled precision, meeting the stringent demands of diverse industries.
In today’s fast-paced manufacturing landscape, efficiency is paramount. LK die casting machines are engineered for optimal efficiency, streamlining the production process and minimizing downtime. With rapid cycle times and seamless automation capabilities, these machines maximize throughput while minimizing waste, driving operational efficiency to unprecedented levels.
LK Machinery is committed to sustainable manufacturing practices, and their die casting machines reflect this ethos. By optimizing energy consumption, minimizing material waste, and implementing eco-friendly production processes, LK machines not only reduce environmental impact but also contribute to the long-term viability of manufacturing operations.
With a global presence spanning across continents, LK Machinery provides comprehensive support to its clientele. From installation and commissioning to maintenance and technical assistance, LK’s extensive network ensures prompt and reliable service, empowering manufacturers to unleash the full potential of their die casting operations.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get price quotes for Die Casting Tooling Molds or Die Casting Parts:
Quote Die Casting Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Permalink: https://www.kineticdiecasting.com/kdc/new-die-casting-machine-at-kinetic-die-casting-company
The Versatility of Aluminum and Sand Casting Parts in Modern Manufacturing
The Versatility of Aluminum and Sand Casting Parts in Modern Manufacturing
In the realm of modern manufacturing, the utilization of aluminum and sand casting parts has become integral to the production of a wide array of products across various industries. The versatility, durability, and cost-effectiveness of aluminum, combined with the flexibility and intricacy of sand casting processes, have made this combination a go-to choice for many manufacturers looking to create high-quality components.
**Aluminum: The Material of Choice**
Aluminum stands out as a favored material for manufacturing due to its exceptional properties. Its lightweight nature, excellent corrosion resistance, high strength-to-weight ratio, and ability to be easily machined make it an ideal choice for a multitude of applications. From automotive parts to aerospace components, aluminum’s versatility knows no bounds.
One of the key advantages of aluminum is its ability to be recycled repeatedly without losing its inherent properties. This sustainability factor not only reduces manufacturing costs but also aligns with the growing emphasis on environmentally friendly practices in the industry.
**Sand Casting: A Time-Tested Technique**
Sand casting, one of the oldest known metal casting processes, complements the properties of aluminum perfectly. This versatile technique involves using a mold made of compacted sand to shape molten metal into a desired form. The flexibility of sand casting allows for the production of complex geometries and intricate designs, making it ideal for creating unique components that often cannot be achieved through other manufacturing methods.
The process of sand casting offers several advantages, including cost-effectiveness, suitability for both small and large production runs, and the ability to quickly create prototypes for testing and validation. Its adaptability to a wide range of alloys, including aluminum, further enhances its appeal in modern manufacturing.
**The Synergy of Aluminum and Sand Casting Parts**
The combination of aluminum and sand casting parts unlocks a realm of possibilities for manufacturers seeking high-quality, bespoke components. Aluminum’s exceptional properties, such as its strength, corrosion resistance, and thermal conductivity, make it an excellent choice for a diverse range of applications, including automotive, aerospace, marine, and industrial sectors.
By harnessing the intricacies of sand casting, manufacturers can achieve precision and detail in their aluminum parts, ensuring that each component meets the exact specifications required for optimal performance. The ability to produce components with thin walls, complex shapes, and tight tolerances underscores the synergy between aluminum and sand casting in delivering top-tier products.
Furthermore, the cost-effectiveness and efficiency of the aluminum and sand casting combination make it a preferred choice for manufacturers looking to streamline their production processes while maintaining high standards of quality.
**In Conclusion**
In the landscape of modern manufacturing, the union of aluminum and sand casting parts stands as a testament to innovation, quality, and efficiency. The remarkable properties of aluminum, coupled with the flexibility and precision of sand casting processes, create a harmonious synergy that enables the production of superior components across a multitude of industries. As technology advances and demands for intricate and reliable components grow, the role of aluminum and sand casting in shaping the future of manufacturing remains pivotal.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get price quotes for Die Casting Tooling Molds or Die Casting Parts:
Quote Die Casting Prices
Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts
Posted in Auto Parts, Diecasting Process
Tagged #AluminumDieCasting, #diecasting, #DieCastingCompany, #kineticdc, Manufacturing
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MK Diamond Company Closed
Kinetic Die Casting Company started doing business and making die casting parts for MK Diamond Products in 2016, when Art Mold Die Casting Company Closed.
Then a few months later in 2017, Cox Die Casting Company closed. Cox Die Casting Company Closed. We received the majority of the die casting tooling from Cox Die Casting Company. I could not get anyone on the phone the last few weeks I have tried calling. I was getting a recording about the line is disconnected. When I called the 800 number, it went immediately to a busy signal. I sent numerous unanswered emails to many of the people I knew there, with no response. I drove down to their place of business on 4/09/24, and the building is closed down. I could not get anyone to answer the door. I found online details (January 2024 and February 2024) about a MK Diamond equipment auction where everything in the company was listed for sale. I also found a legal eviction process from their building, it is sadly clear that MK Diamond Products Company is Closed.
MK Diamond Company History Remembered. San Francisco, circa 1860 – MK Diamond Products business started in San Francisco in 1868 by Joseph Musto, a fifth-generation Italian stone-cutter and tile-setter, whose ancestors were known as master craftsmen. He brought the skills of his forefathers to his new home in America and established the Musto Steam Marble Mill. The trademark of the business was its pledge to quality work and service. The Musto family believed that, good enough was never really good enough. It is from this work ethic that MK Diamond continues its unrelenting pursuit to producing quality products.
MK Products in Los Angeles, circa 1940 – In late 1919, Joseph’s son, Clarence, came to Los Angeles. By 1949, the newly named Musto-Keenan Company had gained a reputation for making top quality diamond tools to cut marble and tile faster and more efficiently. Beginning in 1977, and under the leadership of Robert J. Delahaut, the company moved in a direction that has established itself as a world leader for precision power cutting tools and diamond blades. We are committed to making our products and services the benchmark by which the rest of the industry will measure itself.
1315 Storm Parkway
Torrance, CA 90501
(800) 421-5830
MK Diamond Products, as a manufacturing company customer, purchased a lot of die casting parts from Kinetic Die Casting Company. They usually bought 300, 500 or 1000 die casting parts at a time.
134577 ACC Dual Flat Casting
154810 Guard Casting
159487 Switch Box Casting
159539 Switch Box Cover Casting
159540 Actuator Lever Casting
159865 Box Casting
MK Diamond Products had a lot of off shore competition so they had a difficult time financially. MK Diamond always gave feedback on their production part’s needs and communicated very well with our company, Kinetic Die Casting Company. We will miss the MK Diamond company and the people that worked there.
Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, CA 91605 USA
818-982-9200 – sales@kineticdc.com
Permalink: https://www.kineticdiecasting.com/kdc/mk-diamond-company-closed/
Posted in Aluminum Die Casting, Blogger, Bracket, Business, Die Casting Parts, Enclosures, Handle, newsletter, Supplier
Tagged #AmericanBusiness, #DieCastingCompany, #MKDiamond
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