Tag Archives: Kinetic Die Casting Company

Die Casting Tooling KDC

Die Casting Tooling at KDC. Die cast tooling is fondly identified as die casting dies, insert die, or die casting molds by some people. This is obtainable in broad variety of sizes, styles, as well as values. In addition, die casting tooling is made available in single cavities with a single part per cycle while sometimes it comes in several cavities that surrounds more than one part in ever cycle.

Most of the time, companies operating on this procedure would simply create uses of molds for aluminum die cast parts or cold chamber die casting machine tooling dies. The cost may differ, sometimes it comes in a few hundred dollars particularly when making trim dies then it may cost a few thousand for the case of cavity inserts or it may range to numerous thousand dollars for the huge part whole die cast die package.

Additionally, Kinetic Die Casting Tooling is accessible in a plethora of types which encompass of Prototype Die Cast Tooling Inserts, Die Cast Tooling Inserts, Unit die Tooling, Trim Dies for Die Cast Parts, Die Cast Family Mold Tooling, and Complete Class “A” Die Cast Die or else recognized as Mold Tooling. If you are looking for the cheapest type of die casting tooling, choose for die cast tooling inserts. This kind requires heat treating in order to proficiently extend the tooling life. Just in case when the cavity inserts seems to be too hard, there is a propensity that they will not pass the tremendous temperature of the molten metal therefore leading to the crack of steel.

Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting.

If you would like a quote, please visit our website: Kinetic Die Casting Company 800-524-8083 or sales@kineticdc.com


Kinetic Die Casting Company Videos :

http://www.youtube.com/user/kineticdc


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Flowing Molten Metal

What is die casting? = Die Casting is a metal parts manufacturing process in which molten metal is forced into a steel die casting mold to produce die casting parts. Look on this web site page for more details:

  • http://www.kineticdiecasting.com/what-is-die-casting.html


    This Kinetic Die Casting Company video, is a simulation of a molten die casting metal alloy (A360 aluminum alloy), flowing into a new four cavity die casting mold.

      There are three video segment molten metal flow representations:

    1. Top View of the molten a360 metal alloy flow checking for die casting part surface defects.
    2. Bottom or side view of the a360 molten metal flow looking for die casting part surface defects.
    3. A molten metal flow simulation of the heat distribution in this four cavity die casting mold.

    As you watch each molten metal flow video representation, you will discover how we can predict a better surface quality on a360 aluminum die casting parts, on the top surface and the bottom surface. You can also see how we predict the fluidity of the a360 molten metal flow. If these videos predicted trapped air causing porosity, we would know how to adjust the die casting mold to reduce the predicted porosity in the die casting parts.

    Kinetic Die Casting Company uses this simulation software on most new tooling we produce for our customers. This video is for a four cavity die casting mold for a well known international manufacturing customer in the transportation industry.

    Contact Kinetic Die Casting Company to purchase new die cast tooling and your aluminum die casting parts and your zinc die casting parts. Call 800-524-8083 or Email sales@kineticdc.com

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    Draft Angles in Die Castings

    Kinetic Die Casting Company discusses “Draft Angle in Die Castings” – “what is draft angle in an aluminum metal box casting?” or “why do I need a draft angle on my aluminum die casting box part?” The mechanical reply is, all aluminum die castings need a draft angle on the walls of die cast box parts perpendicular to the parting plane or parallel to the slide interfaces. Because I have been selling die cast parts for over 20 years, I find easy answers and give simple calculations for my clients. What does that have to do with the usual engineer (any engineer other than in tooling or mechanical) or professional buyer?

    Most people do not have the need to worry about how things are made; only what is made, and will it be what is essential. “Have you ever observed on a cupcake the bottom diameter is smaller than the top diameter?” or “Have you noted that a cake pan has sides that slope in toward the middle of the pan?” That would be an extreme case of a draft angle. Aluminum die castings would stick inside the die casting tool, molds, or die casting die if there was not enough draft angle in the tool and part. The usual draft angle for an aluminum die casting part is two degrees per side. The calculation for that is easy if a anyone is acquainted with die casting production part design.

    Imagine an enclosure (or Aluminum Box) lying on a counter with the open side up. The aluminum box is 2″ deep inside with the height and width 4″ each way on outside. The walls of the box are 0.10″ in width. Due to the wall’s thickness, a few things are obvious to a part designer regarding this seemingly simple box:

  • The general height of the box is 2.10″ tall.
  • The inside of the box at the top of the opening is 3.80″ x 3.80″.
    A 2 degree draft angle will alter the dimensions in the following on the interior and exterior and should be regarded if something needs to fit inside the box or outside the box:

  • The top inside dimension of the box will be 3.80″ and the bottom inside will be 3.664″
  • The top outside dimension of the box will be 4.00″ and the bottom outside will be 3.864″
    If the box was intended for the interior of 4″ x 4″ at the bottom: box:

  • The top inside box dimension needs to be 4.136″
  • The outside top box dimension will be 4.336″.

    See our die casting draft webpage: http://www.kineticdiecasting.com/draft.html

    Contact Kinetic Die Casting Company at 800-524-8083 for more information


    Kinetic Die Casting Company Videos :

    http://www.youtube.com/user/kineticdc


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    March 1 A360 Metal Flow Video

    Auto Parts Manufactured as Die Castings in A360 Aluminum Die Casting Alloy.

    The Metal Flow Video from Kinetic Die Casting Company


    Published on Mar 1, 2013 on:
    http://www.youtube.com/watch?v=P2hJylJ8Qrc

    Kinetic Die Casting Company, 818-982-9200. A die casting Metal Flow Video into a four cavity die casting mold making four die casting automotive parts. Molten metal, A360 Aluminum alloy is injecting into the die casting mold. This video is a simulation of checking for die casting part surface defects and the metal temperature of the metal flow. Die Casting A360 Aluminum Alloy Metal Flow Video into an a360 aluminum auto part.

    Kinetic Die Casting Videos
    (http://www.youtube.com/user/kineticdc)

    Contact us by calling us at 818-982-9200 and ask for sales or email us at sales@kineticdc.com. Visit our website at www.kineticdiecasting.com

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    The Advantages of Die Casting Tooling

    The Advantages of Die Casting Tooling. Die casting tooling is recognized in the metalworking industry as a well-organized and economical procedure that is utilized to generate plain to multifaceted shapes that are being exploited by a variety of sectors. The power and other sort of the production of the die casting tooling depend a lot on the alloys which were used in the technique.

    The most frequently utilized alloys in the die casting tooling include zinc, magnesium, aluminium, copper, lead and tin. Zinc is recognized as the alloy that is simplest to cast. This has high ductility and can effortlessly be plated. This is also inexpensive when it comes to little parts. Magnesium, on the other hand, is the easiest to machine. This is also the lightest element utilized for this function. Aluminium is also lightweight. This encloses fine mechanical properties. This also has high thermal as well as electrical conductivity. Copper can be reliable to come with the finest dimensional constancy– also holding the highest mechanical properties. Lead and tin are recognized for their high density.

    Manufacturers use die casting tooling for the subsequent reimbursement that this can offer.

    1. This allows the manufacture of parts that are dimensionally stable as well as sturdy. These parts are also heat resistant.

    2. The construction can be done in high volumes at a faster speed. Through such, a high number of outputs can be attained with shapes that are multifaceted with closer tolerances.

    3. The finishing can be done according to what reason the parts would be utilized. It can either be textured or smooth surfaces. These types can then be plated and finished with smaller surface preparation.

    Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

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