Die Casting Processes with the Use of Zinc Alloy. Die casting is the process by which molten ferrous metal, e.g., zinc, magnesium, copper, lead, tin, aluminum, etc., are molded into cavities and placed under pressure to form. The method of …
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Tag Archives: Kinetic Die Casting Company
Choosing the Best Die Casting Company
Choosing the Best Die Casting Company. Selecting the finest die casting company is not simple. That is because there are lots of die casting companies that will vie for your notice. Deciding on the best therefore can be very puzzling sometimes. So here are some common tips that can help you decide on the most excellent die casting company.
The first thing you can do is to look for die casting company on the web. This does not mean that die casting companies that have websites are the finest. Investigating online will permit you to find the different product features and manufacturing strengths of diverse die casting companies.
You may have to decide on a die casting company that can respond to your unique casting desires. For instance, if you need aluminum parts that do not require additional machining, then look for a company with the ability to produce polished aluminum parts.
You should also verify if the die casting company can accommodate the customization you need for metal castings. Die casts can be modified according to your requirements but you may have to pay for extra charges for intricate shapes. So it is also vital to factor the expenses of production and judge against the different manufacturing quotes.
Quantity and fast turn around are also significant factors you need to think about. Look for a company the can agree to small production runs if you only need 100 parts. If you want several thousand parts, you should find out how fast these parts can be completed. Usually, a excellent die casting company can deliver in less than four weeks.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Unit Dies for Die Casting Tooling
Unit Die Tooling is an inexpensive way to make Die Casting Parts. There are several reasons why unit dies are less expensive, we will start with the cost of new die casting tooling.
New Tooling – Class A Tool
To make die castings we need to make tooling first. A complete class A Tool usually consists of a set of cavity inserts weighing about 30 pounds and a mold base that weighs about 1500 pounds. This mold base usually costs about $8,000 to $12,000 in steel and labor. A complete class A die can cost more than $100,000.
New Tooling – Unit Die Tool
A unit die consists of a set of cavity inserts weighing about 30 pounds, a unit die weighing about 150 pounds and a master unit die holder weighing about 1200 pounds. The master unit die holder stays in the die casting machine. One master holder can work with hundreds of unit die holders. The typical tool cost for a unit die is usually less than $40,000.
Part Cost – Class A Tool
Since a Class A Tool in larger than a unit die, it takes a four to eight hours to set the tool in a die casting machine. Since it is also heavier it takes one to two hours to preheat the tool to optimum operating temperature.
Part Cost – Unit Die Tool
A unit die can be set in a die casting machine in less than two hours. The preheat time for a unit die tool is less than an hour.
Kinetic Die Casting Company has dozens of unit dies waiting for cavities to install. We purchased 10 pallets of unit dies during the Drumheller Industries Die Casting Auction. WE will be happy to mount your cavity in our holder to save you time and money on your next production run.
Die Casting Company Makes Aluminum a Perfect Choice
Die Casting Company Makes Aluminum a Perfect Choice. Every die casting company clearly makes it a point to highlight the advantages of aluminum. That is why it has become the ideal choice for the commerce in this time and age. Why is that so? Just picture if the car itself is created of iron parts. Do you believe the cargo carriers will be able to transfer a bunch of cars without any problems at all? The answer to everything is essentially easy. The aluminum is one of the very few lightest metals recognized in the world.
For an automobile company, casting the aluminum offers a decrease in the weight of the whole car. This is the reason which has smoothed the way for the substitution of the iron parts. The same holds true for both the convey and aerospace business. The casting of the melted aluminum alloys into the metal molds is also very economical. They are likewise too practical to use for any die casting company processes. Apply gravity, high pressure, or low pressure die casting and you will still come up with the best finished surfaces and close tolerance. The metal is not hard to shape which thus prevents too much application of machining.
The die casting companies in Australia and the United States are all sticking to one common thought and that is to utilize the use of the aluminum alloys to attain the best finishing products! After all, who doesn’t desire to save much on time, effort, and cost for the whole production procedure?
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
The Basics of Die Casting Alloys
The Basics of Die Casting Alloys. Die-casting is very comparable to permanent mold casting, only that the metal which is pushed into the mold experiences higher pressures which total to 10-210Mpa (1,450-30,500) psi. Because of this, the exterior of the die-cast is very fine; the dimensions are also much more precise at 0.2% of casting dimension.
Die-casting may be done in two different ways, either utilizing a cold chamber method or by employing a hot chamber procedure. Both vary in the time exposure of the melt which certain metals need either more or less. Cold chamber procedures are typically utilized for aluminum and copper, also counting its fellow die casting alloys. The metal is located in the cold chamber for each shot and requires less time exposure of the melt. Hot chamber methods normally are utilized for metals that have low melting points and high fluidity. This includes zinc, tin and lead. The die cavity is located permanently in the melted metal. The inlet port of the pressurizing cylinder is exposed as the plunger moves to its opening position. This permits a different charge of melted metal to fill the cavity.
Aluminum, Zinc and Copper are the die casting alloys that are chiefly utilized in die-casting for a variety of reasons. Die-castings are restricted from 20kg to a maximum that is reliant on the metal. Large castings typically have superior porosity problems because of the trapped air and the premature hardening of the die-cast cavity. In essence, many things must considered when performing die-casts in order to make certain the excellence of the metals. Die casting alloys guarantee excellent quality and a great finish.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Optimal Die Casting Production Part Quantity
Optimal Die Casting Production Part Quantity? “I need to buy several thousands of parts to buy die castings”. That is the most common myth or false belief people have regarding the optimal die casting part production quantity. We believe, the optimum production quantity of die casting parts is, the quantity of parts you need to buy.
Unfortunately, many die casting companies also believe the “high quantity only” myth. Some die casting companies perpetuate that myth to force their customers into buying more parts than they need. They refuse smaller quantity purchase orders unless their customers pay a very high “set-up charge”. Sometimes, they will push out delivery of lower part quantities to over 12 weeks, in an effort to dissuade the lower quantity part purchase orders. Then sometimes the part quality is “lacking” but the parts are needed so badly, the sub-quality parts are accepted because we do not have 12 more weeks to wait for replacement parts.
Kinetic Die Casting is thrilled to accept die casting part purchase orders of any quantity. We will accept part purchase orders with deliveries of 10,000 parts or less. Many of our part purchase orders have part deliveries of less than 1,000 parts. In fact, many of our aerospace part purchase orders have deliveries of less than 100 parts and sometimes less than 10 parts.
Our part deliveries range from four to six (4-6) weeks for raw castings. No matter what quantity you want, as long as it is less than 10,000 parts. In most cases we will ship your parts in less than six weeks, if we do not need to wait for outside processes to hold up our part delivery.
In most production part purchase orders, we ship your parts the day we make your parts. We do not have departmental delays that can take several days or weeks to process the parts after the parts are produced.
Our optimal die casting part production quantity, is the quantity you want to buy. Contact us today for a competitive price. Your delivery will be less than six weeks.
Kinetic Die Casting Company
818-982-9200
sales@kineticdc.com
