Pressure Die Casting Aluminum Automotive Parts vs. Gravity Casting. Due to concerns regarding the harmful effects of fuel emissions on the environment, the automobile industry has been looking for ways to cut down fuel consumption thereby lessening fuel emissions. An …
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Aluminum Aircraft Parts Die Castings
Aircraft or better known as Airplanes are large, very large. They are large because they are designed to carry things, lots of things. Airplanes carry mail, gifts, shipments, food, packages, baggage, and people. Airplanes are the fastest transportation for “things” and people today. Airplanes are fast because they travel through the air. Because airplanes are big and travel through the air, the airplane construction materials need to lightweight and strong. Aluminum is used for most of the airplane components because it is lightweight and strong. The overall airplane part weight is kept down so the airplane will be able to carry more “things”. Therefore, aluminum is used a lot.
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Aluminum Aircraft Part Pictures
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Die casting is the preferred manufacturing process for making Aluminum Aircraft Parts. The reason is because the aluminum die casting process has a lot of advantages over other high volume aircraft part manufacturing processes.
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Aluminum Aircraft Parts Produced as Die Castings:
- Die Casting is less expensive because more than 500 or 1,000 parts can be produced each day.
- Die Casting hold tolerance typically to +/- 0.002″ after the die casting tool is approved.
- Aluminum weighs 1/3 by volume of a similar part in steel.
- Aluminum die casting parts are very strong.
- Die Castings are produced near “net shape”, reducing additional manufacturing costs.
- Die Casting Tooling reliably manufacturers parts repeatably over several thousand parts.
- Aluminum die castings do not break down over time as other materials break down.
- Aluminum die castings have an aesthetically pleasing surface finish.
- Die Casting parts look good after paint or polish.
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Kinetic Die Casting Company makes many types of aircraft parts. We make:
- Airplane distributor caps
- Aircraft wheel cove locks
- Cargo Plane bearing housing parts
- Airplane piston heads
- Many others….
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
A List of Alloys Used For Die Casting
A List of Alloys Used For Die Casting. The method of preparing metals that are found normally in the earth’s crust for appropriate use by man is through mining, removing, and finally joining these extracted metals into alloys. Most of the ordinary metals in use today are not actually in their pure form. They are as an alternative a combination of this and that metal. This practice of alloying offers us a new and improved version of the metals. Certain of these metals in the earth’s crust are suitable as die casting substance. Nonetheless, mixing them with other choice metals into a compound make them sturdier and more appropriate alloys for die casting.
A listing of die casting alloys would include magnesium, zinc, aluminum, lead and tin and copper alloys. Specialist in the die casting industry would be well versed in the personality characteristics of these alloys. Picking the correct metal alloy for a special purpose will spell the success of a product. Here is an general idea of each die casting alloy’s qualities and characteristics:
Copper alloys are corrosion resistant metals. They have high electrical conductivity and are utilized thus.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Casting Parts Manufactured using Lean Manufacturing.
Lean Manufacturing Die Casting. Die Casting Parts Manufactured using Lean Manufacturing.
Everyone believes the die casting is solely a “Batch & Que” manufacturing process. Most die casting companies operate using a the department layout (example.
- Die Casting Department – 500 Parts produced day one (1) shipped to the trim department on day two (2).
- Trimming Department – 500 Parts get trimmed on day two (2) and get shipped to machining department on day three (3).
- Machining Department – 500 Parts get machined in machining department on day three (3) and sent to quality department on day four (4).
- Quality Department – 500 Parts get inspected on day four (4) and sent to shipping department on day five (5).
- Shipping Department – 500 Parts are packaged on day five (5) and shipped to customer on day six (6).
- 500 Parts are shipped at least six days after initial production in the die casting machine.
500 parts produced on the first day of the week get shipped (6)six days later, typically next week. If there is a one (1) day Que in each department, it will add another four (4) days to the six (6) days making the delivery ten (10) days after production.
6 – 10 additional days is a long time to wait for die casting parts for some customers.
The Kinetic Die Casting Company Difference –
What if a die casting company changed from the department layout and went to lean manufacturing production cell layout?
- Die casting one (1) part in one (1) minute is sent to trimmer. Continues making one (1) part a minute until 500 parts complete in 500 minutes or 8.33 hours.
- Trimmer trims (1) part 1/4 (.25) minutes and sends (1) part to machine area. Continues trimming next 499 parts.
- Machine taps three holes in one (1) part 1/4 (.25) minutes and sends one (1) part for inspection. Continues machining 499 parts.
- Inspector checks one (1) part for 1/4 (.25) minutes and sends one (1) part to shipping. Continues inspecting 499 parts.
- Shipper packs one (1) part in box 1/8 (.12) minutes. Continues packing 499 parts.
- 500 parts complete and shipped to customer in less than ten (10) hours, one shift.
Kinetic Die Casting Company uses a lean die casting manufacturing process to produce die casting parts for our customers. At Kinetic Die Casting Company, in 99% of the 500 part or less production orders, we ship them today.
Get Die Casting Part Prices from us today:
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Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
The Most Commonly Used Die Casting Alloys
The Most Commonly Used Die Casting Alloys. The power and usefulness of die casting really rely on the die casting alloys which were utilized in the procedure. Die casting has been known in the metalworking industry for coming up with the best statistics of mass produced items. These are utilized in different sectors like in customer, industrial and the commercial arena. You can discover aluminum parts such as automobile parts, connectors utilized in houses parts, silk faucet parts and on numerous toys.
Die casting is done when the melted metal is forced under high pressure into molds or dies that are created of reusable steel. This can come up with intricate shapes with outstanding degree of repeatability and precision. Such features will be determined by the categories of die casting alloys utilized to manufacture the products such as die cast speakers.
The most ordinary die casting alloys that are used for this intention include aluminum, zinc, copper, magnesium, lead and tin. There are also particular die casting alloys that are exploited in the procedure that include AA 380, ZAMAK, AA 386, AA 384, zinc aluminum, AA 390 and AZ91D magnesium. If the method will operate magnesium, aluminum, brass and zinc castings, the weight limit must not go beyond 44 lb for magnesium, 70 lb for aluminum, 10 lb for brass and 75 lb for zinc.
These are the key die casting alloys and a general idea on their rewards.
1. Zinc is recognized as the simplest to cast. It has high ductility and can naturally be plated.
2. Magnesium is the simplest to machine.
3. Aluminum has high thermal properties and conductive to electricity.
4. Copper is known for having the uppermost mechanical properties utilized in die cast.
5. Lead and tin have a close range dimensional accuracy and have high density.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Die Casting Alloys
What is die casting? Die casting is the procedure where melted metal alloy, like aluminum or zinc, is pushed by a piston into a steel die and left under high pressure until the metal hardens. This is how metal parts for automobile die casting, heatsink die casting, and roof tile plates.
There are definite metals that are utilized as die casting alloys. Alloys utilized in die casting are combinations that hold two or more metals. Only metals which do not hold iron are utilized as die casting alloys. Such metals are zinc, aluminum, copper, magnesium, lead, and tin. Zinc is the simplest to die cast among these alloys because it is very sturdy, has the highest ductility has a low melting point, and has a high impact strength. It is the best for creating tiny metal parts. Aluminum is best recognized to be lightweight. What makes it an excellent die cast alloy is that it has high dimensional stability which is crucial in fabricating thin walls for the metal parts. Aluminum also has high corrosion resistance which helps extend the life of the metal parts. Copper has the highest mechanical characteristics among the die casting alloys. It also has high dimensional stability and high corrosion resistance like aluminum, and has high hardness as well. Magnesium is the metal which is the simplest to machine. It has an exceptional strength to weight ratio which is an essential property for building metal parts. Lead and tin are the first metals to be die casted. They are also corrosion resistant and have high densities that cause them to be strong.
These metal alloys have their own properties that make a unique metal part the way it is. Having the right alloy for die casting is necessary for the product to come out right.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
