Fast Way of Making Aluminum Auto Parts. Aluminum has a very unique property. This metal alloy is very strong and durable. Some even compares its strength to steel. Surprisingly, aluminum is very light for it strength and durability. Because of …
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Tag Archives: Kinetic Die Casting Company
500 Die Casting Parts Every Day
How many parts can we make a day? 500 Die Casting Parts a Day.
Kinetic Die Casting Company makes many types of die casting parts. In most cases we make a part a minute. The larger or heavier a die casting part, the slower the production rate. Some of these parts are large roof tile mold castings that are 17″ long.
Aluminum Roof Tile Mold
These roof tile molds are produced one part every two or three minutes or about 250 parts a day in a single shift.
Some of these parts are small clips used in lighting fixtures that are only 1/8″ long. In one case, we make over 3,000 water pump housings in a single day.
Water Pump Housing
Some of our customers order fewer than 500 parts so we produce their purchase order in a single day. Contact Kinetic Die Casting Company to purchase your aluminum parts or zinc parts today. Buy thousands or fewer than 100 parts. Call 818-982-9200.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Different Die Casting Alloys for Different Purposes
Different Die Casting Alloys for Different Purposes. There are several die casting alloys that can be utilized to manufacture high grade and tremendously strong metallic parts like Aluminum die casting. Die casting requires the utilization of liquefied alloys which will be injected into molds to create metal parts.
Die casting alloys utilized for metal casting ought to have lower melting point. Alloys that can be thawed simply allows for faster production procedures and guards the die or mold from being injured.
For little metal parts, one of the finest die casting alloys that can be utilized is zinc. Zinc alloy is simpler to cast and have better ductility than other materials. It can also attain high impact strength. Most significantly, zinc alloy can be plated easily.Furthermore, you can use hot chamber zinc die casting, which also impacts the price of the part.
Aluminum on the other hand is very lightweight, simple to melt, and have better artistic qualities. By employing aluminum as die casting material, manufacturers can produce parts at a faster rate and can make parts like aluminum die cast boxes. That is because aluminum is very stable at high temperature and will cool faster thus reducing the threat of contamination and oxidation. Because of these, aluminum alloys can oppose corrosion better than other materials.
Other kinds of die casting alloys that are appropriate to use for high pressure and high temperature castings are magnesium, copper, lead and tin. Magnesium is the lightest alloy that can be utilized for casting while copper offer greater strength and high resistance to corrosion. Magnesium alloy is also inexpensive and easier to machine after production. Tin and lead on the other hand can be used to produce near finished parts.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Which is the Right Die Casting Alloys
Which is the Right Die Casting Alloys. Choosing the alloy right for a component counts among the main concerns for casters and designers of die cast parts. They ought to be not only being well-versed on the different properties of die casting alloys. Their information should go further than the cost of each material and expand to a systematic examination of the drawbacks and rewards of each alloy. The thin walls and sections, for example, of a special design would need metals of better strength and fewer cubic inches.
Basically, there are six die casting alloys for deliberation. These are: aluminum, zinc, magnesium, copper (bronze), lead, and tin. The more scientific specifications of die casting alloys cover: zinc aluminum, AZ91D magnesium, ZAMAK alloy, AA 380, AA 384, AA 386, and AA 390. The exacting characteristics of each of these materials for die casting offer definite compensations for the designed component.
Aluminum, for instance, is light but possesses high dimensional constancy suitable for complicated designs and thin walls. It is corrosion-resistant, with great mechanical properties, high electrical and thermal conductivity, and retains strength even at high temperatures. Zinc, in contrast, enjoys the benefits of being simple to cast among other materials with its low melting point. It could be counted on for high impact strength and high ductility for a long-lived die. Simply plated, zinc materials stand as the finest die casting alloys for small parts.
Machining would be the simplest if magnesium is utilized as die casting alloys. Although it is the lightest alloy to die cast, magnesium boasts of a strength-to-weight ratio benefit. High hardness could be copied from copper, as well as high resistance to corrosion. With its mechanical properties highest among die cast materials, copper is wear-resistant, dimensionally stable and strength near that of steel components. High density is what lead and tin alloys bring to the die caster. They are the well-matched die casting alloys for components with tremendously close dimensions and those that require to be particularly corrosion-resistant.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
The Basics of Cold Chamber Die Castings
The Basics of Cold Chamber Die Castings. Cold chamber die castings are a method of die casting that utilized, as an alternative of a hot chamber, a cold one. When starting the procedure, the liquefied metal is taken from the crucible and then place into a shot sleeve. Later, a hydraulically operated plunger pushes the melted metal into the die. In order to reduce the decline that typically happens during solidification, as many material as achievable is forced into the die cavity. Injection pressures typically have to reach over 10,000 PSY or 70,000 KPa in order for the machine to function the way it should.
Cold chamber die castings are more often than not crucial when the alloy is not qualified for utilization in hot-chamber machines for a range of reasons. Such metals that need the cold chamber include aluminum, copper, zinc and magnesium alloys. Beforehand, the materials must be thawed using a furnace. The problem with using cold chamber die castings is that the cycle time is a lot slower, since the melted metal requires to be transported to the cold-chamber machine from the furnace.
When die casting, the die cast tooling required are completed out of steel because classic cast iron cannot take high pressures. This can provide another setback to using the cold chamber, for the dies end up being very costly, since steel is a expensive metal. The dies can hold multiply cavities, or just one mold cavity, and there must be two dies – one for separation, and one for ejection of the finishing product which could be like aluminum tile molds. Many kinds of cold chamber machines are obtainable with a mixture of features, but all of them function at utmost competence.
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Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
What is Die Casting Parts Flash on the Parting Line?
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PR4 Directory of Manufacturers.
We get over 100,000 visitors a month, that can help your web site. Go to our Submit Link page and put your link in the best location for your type of web site.
We also have a location where your site will be displayed as a new web site in Latest Links.
The sites that get the most traffic are listed in the Top Hits Page.
Parting Line Flash on Die Casting Parts. What is Die Casting Parts Flash on the Parting Line?
Die Casting part tooling produces parts from two halves, (1.) the hot half and (2.) the ejector half.
Die Casting Mold Ejector Half
See more Tooling Information…. Click Here Die Casting Mold Ejector Half
Where these two halves meet is called the “parting line”. The parting line on the die casting part is where most of the hand labor is expended. On occasion, parts need to be filed or sanded on the parting line. Many times, a trim die will cut the excess flash from the parting line like a cookie cutter.
Kinetic Die Casting Company produces many types of die casting parts. Most of these parts are cleaned by use of a trim die. The trim die can save as much as 15% of the part cost and reduce the part production time by half.
See our website:
Die Casting Tooling Pictures
Die Casting Tooling Types
Contact Kinetic Die Casting Company to purchase your die casting parts or die casting tooling.
Kinetic Die Casting, Inc.
6918 Beck Avenue,
North Hollywood, CA 91605
E-mail sales@kineticdc.com
Toll Free: (800) 524-8083
Local: (818) 982-9200
Fax: (818) 982-0877
www.kineticdiecasting.com
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
