San Jose Die Casting Company (SJDC), 2475 Autumnvale Drive, San Jose, CA 95131 – SJDC was committed to being the highest quality service provider in the die casting industry. For over 50 years, San Jose Die Casting Company was located …
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Tag Archives: Kinetic Die Casting Company
Die Casting
Die Casting. Die casting is a very ordinary method of producing metal parts. In the method of high pressure die casting, melted metal alloy such as aluminum alloy is inserted into a mold called a die like zinc die cast tooling. The metal is left in the steel mold until it hardens and then it is detached.
There are two types of machines that are utilized in die casting. First is the hot chamber machine, also called piston or gooseneck machine, and the second is the cold chamber machine. The hot chamber machine has the metal injection device, or gooseneck, submerged in the melted metal within the holding furnace. This machine works by having the gas or oil-powered piston retracted and allowing the melted metal to fill the gooseneck. The melted metal is then forced out of the gooseneck by the piston and the metal goes into the die. Not all metal alloys can be utilized in the hot chamber machine. Due to this, cold chamber die castings must be made. Aluminum and metals with high melting points like copper, magnesium, and zinc alloys require the cold chamber machine. The cold chamber machine does not have the piston absorbed in the melted metal. Before utilizing the cold chamber machine, the metal must be liquefied first in a disconnected furnace. Then the liquefied metal is brought to the cold chamber machine and injected into a cylinder and a hydraulic piston forces the metal into the die. Cold chamber die castings take longer to manufacture because the metal has to be melted in an separate furnace.
It doesn’t matter whether parts are hot chamber or cold chamber die castings. Both these products are completed using the magnificent manufacturing method known as die casting. Therefore, you will have products such as die cast speaker, aluminum die cast boxes, and aluminum heatsinks.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
How Die Casting Part Prices are Established
Die Casting Part Pricing – How Die Casting Part Prices are Established.
Kinetic Die Casting Company has a specific pricing model that is similar and also different from our competitors. Here are a few issues to think about when asking for a die casting part price.
- Die Casting Part Size
- Die Casting Part Weight
- Die Casting Material Type
- Inspection Requirements
- Die Casting Part Quantity
- Die Casting Part Tolerances
- Die Casting Part Specifications
- Die Casting Tooling Types
- Additional Labor Needs
- Die Casting Part Secondary Finishing
- Other Fees
The die casting part size and weight effect the part price in a few ways, cycle times or parts per hour, the machine tonnage size required to produce the parts and the part material cost, which also relates to the die casting material type.
The inspection requirements can vary depending on if a (1) visual inspection, or a (2) dimensional inspection or a (3) penetration inspection or an (4) X-Ray inspection or a (5) pressure test inspection are required.
The part quantity has an effect because it will determine if some of the many “one time” or “minimum charge” fees are covered in the production lot.
Die casting part specifications and tolerances add additional labor to a simple casting through inspection and documentation.
The die casting tool can effect the part price by how many cavities are in the tool, how many slides are in the tool, whether additional labor can be removed by the tool, and also if a trim die is available. The mold type also has an effect in the set up time for tooling.
Many times additional labor are needed to complete the die casting part, like threading holes, which also adds to the part cost. Can we use high speed production machining or do we need to use CNC machines.
If there is a polish, ball burnish, bead blast, paint or anodize requirement, that will add to the part cost.
Other fees, some die casting companies charge a “Set Up Fees” or an “Environmental Fees” or an “Energy Surcharge Fees” or a packaging or pallet fee, we do not have any of these hidden fees.
Obviously, this newsletter (already too long) cannot give enough details to satisfy everyone but call us at:
818-982-9200
and a die casting part price discussion can be scheduled.
Contact Kinetic Die Casting Company to buy
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
The Pros and Cons of Cold Chamber Die Castings
The Pros and Cons of Cold Chamber Die Castings. Cold chamber die castings utilize Cold Chamber machines to make easy die castings. Cold chamber die casting is one of the two die casting methods. The other one is Hot Chamber castings which sometimes utilizes Hot Chamber zinc castings.
Cold chamber die castings engage the utilize of a metal cylinder where the melted metal alloy is poured. The melted metal then will be pushed by an injection pump into the die cast thus manufactured metallic parts.
Cold chamber die castings allow for the manufacturing of aluminum, zinc, and certain alloys of magnesium. In fact, these outstanding materials for fabricating parts can only use cold chamber die casting methods.
The huge benefit of cold chamber die castings is that the process can make denser metal castings. Denser metal is fashioned owing to the higher pressure utilized during the injection development. Density can also be qualified to higher speed procedure of cold chamber injection. Another benefit of cold chamber die cast manufacturing is its low maintenance cost. Through cold chamber castings, manufacturers can produce more parts with lower overhead costs. This drives down the market prices of aluminum parts.
Cold chamber die castings also have several disadvantages. First, cold chamber manufacturing has slower production cycles. The melted metal in the cold chamber can cool down even before injection. Finally, the melted metal in the cold chamber is barer to oxidation and other contaminants chiefly if the production floor does not have strict quality control.
Cold chamber die castings can offer many advantages for die cast parts manufacturers. The benefits and advantages one can get from the cold chamber method can outweigh its disadvantages. Metals used in cold and hot chamber methods include 380 Aluminum, zinc, and other aluminum alloys.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
Cold Chamber Die Castings – A Look at the Procedure
Cold Chamber Die Castings – A Look at the Procedure. Die casting is a process that is in one way or another like to that of permanent mold casting. The only point of distinction lies in the fact that the metal is essentially injected into the mold by utilizing a high pressure. This allows the production of a more precise dimension and better surface finish, so to speak. In many circumstances, the use of post machining can already be eradicated since the output is utterly awesome. Light machining methods may be necessary in some occasions just for the function of sizing up the dimensions. Now the cold chamber die castings are also among the many procedures utilized these days.
With the popularity of cold chamber die castings comes the value of zinc or aluminum alloy castings. It is owing to the reality that among other alloys, the zinc die casting alloys and aluminum have high melting points. The cold chamber is also known as the cylindrical sleeve and it is where the melted metal is dispensed. The medium utilized is either a manual hand ladle or an automatic ladle. There is also a hydraulically operated plunger which shuts the cold chamber port and then forces the metal straight towards the locked die utilizing high pressures.
In terms of the method of cold chamber die castings, the melted metal that is inputted into the cold chamber or cylindrical sleeves experiences a compact time exposure to the plunger or its walls. Along with aluminum parts, the brass parts die casting are also utilized along with iron because of their properties which are very much conducive for use with higher temperatures.
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Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote
Cold Chamber Die Castings
Cold Chamber Die Castings. Die cast processes utilized in aluminum alloy like 380 aluminum, as materials provide work for machines planned for cold-chamber die castings. Throughout this cold-chamber method, the material is first melted in a detached furnace. From the melted metal, an exact amount is taken and encouraged into the cold-chamber machine to be fed into an injection cylinder or an unheated shot chamber. A mechanical or hydraulic piston then forces this shot into the die or mold.
The cold chamber die castings have a comparatively slower cycle time measured up to the hot chamber method, because of the time necessary in transferring the molten metal to the cold-chamber machine from the furnace.
Be that as it may, cold chamber die castings remain as an economical and well-organized method. There is a broad variety of aluminum parts like aluminum heatsinks and aluminum hardware that could be fashioned from this process. Long-lasting service may be derived from these cold chamber die castings as aluminum is not only light but is also tough and non-corrosive. Mass production of parts at comparatively quicker speed is similarly probable as the components already come out in their net shapes. Little or no further machining is essential as the cold chamber die castings by now roll out in their design specifications. The strength of the aluminum alloy is equally harnessed to the fullest with designs that need no welding of parts together. And even if there are components that require to be fastened, the dies or molds could integrate self-fastening holes and studs for a ideal fit of the parts, possibilities that make cold chamber die castings among the precious tools of contemporary industry today.
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
