Tag Archives: Military Die Castings

Military Lower Tier Suppliers Experiencing Same Frustrations as Automotive

Defense industrial base identifies with general manufacturing, tooling misconceptions
Friday, November 6, 2009
By Joe Brown
Military Lower Tier Suppliers Experiencing Same Frustrations as Automotive

Military suppliers and the industrial base they are a part of, currently face similar circumstances to those in the Machine, Tool, Die and Mold (MTDM) sectors. Like several previous articles in T&D, the mass misunderstandings about the importance of a viable manufacturing base in the U.S. do not exist in a vacuum.

Many in the MTDM industry are clamoring for a new “manufacturing policy” in America to prevent mistakes of past generations which have eroded crucial functions of manufacturing. What I found interesting is the increasingly louder whispers in Military and Defense supplier-circles debating the potential need for a new “industrial policy” mandated from the Pentagon to stem the rising uncertainty several suppliers–including certain MTDMs.

A recent article from the National Defense Industrial Association (NDIA) military manufacturing publication, National Defense Magazine, caught my attention because of the fundamental flaws in perception are exactly the same in Defense tooling as it is in Automotive.

The Pentagon is concerned with the sustainability of certain suppliers if they don’t have programs to keep them busy. They know there are specific skills and trades in the supply chain that must be salvaged. They just don’t know which ones…..

“The engineering and weapons-design work force is a critical asset that the Pentagon can’t afford to lose, but nobody really has defined what specific skills within that work force are the essential ones to keep,” according to Gerald Abbott, professor emeritus at the Industrial College of the Armed Forces.

Two elephants-in-the-rooms in MTDM for quite some time have been the aging workforce and ever-widening gap in the skilled trades’ labor pool. Government and Military suppliers can attest to that.

Source: Toolanddieing

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U.S. Military Defense Procurement

CHICAGO (Dow Jones)–The surprise selection this week of Oshkosh Corp. (OSK) to build a high-priority truck for the U.S. military highlights a sea-change in defense procurement.

The maker of iconic fire trucks is the latest example of the Pentagon’s increasing preference for contractors with can-do capability over defense industry giants geared for lengthy peacetime procurements.

The extended conflicts in Iraq and Afghanistan have created demand for specialist equipment and services that previously attracted little interest from Pentagon planners or traditional defense contractors.

“There’s been such an immediate demand for new equipment, it’s outstripped the ability of the normal contractors to deliver it on time,” said Dean Lockwood, an analyst for Forecast International Inc., a defense consulting firm in Connecticut. The Pentagon has “completely thrown out the normal procurement process.”

Navistar International Corp. (NAV), the commercial truck and engine maker, and diversified manufacturer ITT Corp. (ITT) are among a band of companies that have won large contracts for military hardware to counter specific threats to U.S. troops.

The prospect for further military sales has bolstered Navistar and ITT’s stock prices in recent months. Navistar has surged 169% off its 52-week low in November, but early Thursday was trading down 4.53% at $40.59 a share after failing to win Tuesday’s contract. ITT, meanwhile, is up 35% off its March low. The stock was recently trading down 4.01% at $43.28.

Oshkosh won out over rivals bids from consortia including BAE Systems PLC and General Dynamics Inc. (GD) for the $1.06 billion contract to build 2,244 armored all-terrain trucks for U.S. troops Afghanistan.

Oshkosh already makes large and medium-size cargo trucks for the military, but had little previous experience with a high-priority program like the patrol trucks, which are expected to help U.S. soldiers pursue Taliban insurgents in Afghanistan’s rugged, mountainous landscape.

“We took a measured risk,” said Oshkosh CEO Robert Bohn in an interview. “This will help us get through the worst recession we’ve seen in our lifetime.”

He credited the win to an all-out effort by the company’s engineering staff and Oshkosh’s ability to leverage its existing truck components and its production capacity.

Oshkosh, whose brands include Pierce fire trucks and JLG self-propelled work platforms, has struggled in recent quarters because of falling demand for construction-related equipment. Oshkosh’s sales for the fiscal first half ended March 31 fell 18% to $2.68 billion. The company reported a $1.21 billion loss amid large charge-offs, compared with income of $109.9 million, or 1.47 a share, in the same period a year earlier. About 17% of the company’s work force has been laid off since last year.

In 2008, defense sales were Oshkosh second largest business unit, accounting for 27% of its $7.13 billion in net sales.

The company’s stock has more than doubled since the beginning of the year, including a 27% increase on Wednesday. Oshkosh was recently up 2.17% at $18.83 amid a marketwide selloff.

Navistar stunned the defense industry two years ago by raking in billions of dollars worth of contracts for mine-resistant, ambush-protected trucks, or MRAP. The company impressed military planners with its use of a readily available commercial truck chassis and engines for a heavily armored truck that could survive roadside bomb blasts in Iraq. Like Oshkosh, Navistar was able to deploy its own assembly lines to expedite production of the vehicles. Warrenville, Ill.-based Navistar built more than one-third of the 16,000 MRAPs purchased by the military.

Standard & Poor’s Ratings Services put Navistar and its customer financing arm on watch for a ratings downgrade Thursday as the outlook for North American commercial truck demand remains bleak for this year and next. S&P said Navistar’s inability to win Tuesday’s contract for the new military truck eliminated a potential revenue offset for lower sales of commercial trucks.

The MRAP and the smaller, more mobile variant of the MRAP being built by Oshkosh were developed and tested in six months. Observers note that many traditional defense contractors are at a disadvantage in such accelerated procurements because they typically rely on outside contractors for components and production work outside of their core specialties, such as building aircraft or ships.

Meanwhile, ITT’s defense electronics business has been growing at a 28%-a-year pace since the U.S. invasion of Iraq in 2003. In 2008, ITT’s $6.3 billion in military sales accounted 54% of the company’s total annual revenue, up from $1.7 billion or 32% of revenue in 2003.

ITT’s other businesses, which include pumps for water treatment plants and automotive components, have struggled in recent years amid lower end-market demand and a downturn in the economy.

The White Plains, N.Y., company, which makes a variety of radio equipment and night-vision goggles, is the U.S. military’s leading supplier of electronic jammers to disrupt the radio signals used to detonate improvised explosive devices (IED) that target trucks carrying U.S. troops.

ITT has built some 40,000 truck-mounted jammers. Prior to the wars, such jammers were primarily used on aircraft, rather than trucks.

“The Department of Defense did not view IEDs as a weapon that could or would be used effectively by our enemies,” said Bob Pergler, director of business development for ITT’s electronic systems.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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Military Parts Enclosure Castings

Aluminum boxes are needed by many industries including the military. Enclosure castings and Housing castings are aluminum box castings or aluminum die casting parts. These enclosures are typically designed to hold electronic components into place using a printed circuit board or PC Board. Military Parts Enclosure Castings usually need to be anodized to protect the exterior from damage. Sometimes the Military Parts Enclosure Castings are powder coated or painted for aesthetic reasons. occasionally these Military Parts Enclosure Castings need to be impregnated with a sealing material specified by the U.S. Government blueprints and then also penetrant inspected or Zyglo inspected to ensure the Military Parts Enclosure Castings do not have porosity and are not cracked. Military Parts Enclosure Castings need to be machined to mount “D” connectors and to add threads for screws to mount a cover for the box.

Kinetic Die Casting Company produces aluminum die casting parts, including Military Parts Enclosure Castings. When we produce aluminum die casting parts, we also supply certifications for “Material Certifications” and “Certification of U.S. Manufacture” and “Certification of Conformance” and “Certification of Processes”.

Military Parts Enclosure Castings are die cast aluminum boxes used by companies to produce military parts. Die Casting Tooling can take as little as six to eight weeks but typically it takes ten to twelve weeks to make tooling for die castings. After the tooling is made, Kinetic Die Casting can ship parts in two weeks. The typical delivery for Military Parts Enclosure Castings is from four to six weeks.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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