I have reported the decline in the number of die casting companies in Southern California for several years. In 1994, when I founded Kinetic Die Casting Company, there were 76 die casting companies in California. Now there are only 15 …
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Tag Archives: Molds
Inserts for Die Casting Tooling
Die casting tool inserts play a crucial role in the die casting process, adding versatility, precision, and efficiency to the production of high-quality metal components. Used in various industries such as automotive, aerospace, electronics, and more, die casting inserts are essential elements that enable manufacturers to create intricate and complex parts with precise details.
Die casting tooling inserts are commonly made from tool steel or carbide materials due to their high strength, wear resistance, and thermal conductivity properties. These inserts are strategically designed to fit into the die casting mold, creating cavities and features that replicate the desired shape and characteristics of the final product. By incorporating die casting inserts into the mold design, manufacturers can achieve superior quality, dimensional accuracy, and consistency in their casted parts.
One of the key advantages of using die casting inserts is the ability to produce complex geometries and fine details in metal components. Inserts allow for the creation of undercuts, thin walls, blind holes, and other intricate features that would be challenging to achieve with traditional machining methods. This capability is particularly beneficial for producing components with customized designs, tight tolerances, and unique shapes that meet the specific requirements of different applications.
Furthermore, die casting inserts enhance the overall efficiency and productivity of the die casting process. By utilizing inserts, manufacturers can reduce cycle times, minimize material wastage, and optimize production throughput. Inserts enable rapid heat transfer during casting, leading to shorter cooling times and faster solidification of the molten metal, resulting in increased productivity and cost savings.
Another significant advantage of die casting inserts is their ability to improve the surface finish and overall quality of the casted parts. Inserts help to control the flow of molten metal within the mold cavity, minimizing turbulence, air entrapment, and other defects that can affect the surface appearance and integrity of the final product. This results in smoother finishes, sharper details, and enhanced part consistency, meeting the stringent quality standards of various industries.
Die casting inserts also contribute to the longevity and durability of the die casting molds. By using inserts made from high-quality materials, manufacturers can enhance the wear resistance, thermal stability, and overall lifespan of the molds, reducing maintenance costs and downtime. Inserts can be easily replaced or reconditioned when necessary, allowing for prolonged use of the molds and ensuring continuous production efficiency.
Die casting tooling inserts are vital components that drive innovation, precision, and efficiency in the die casting industry. With their ability to create complex geometries, improve productivity, enhance quality, and prolong mold lifespan, inserts are indispensable for manufacturers seeking to produce high-quality metal components with exceptional performance and cost-effectiveness. By leveraging die casting inserts effectively, companies can achieve greater design flexibility, production scalability, and competitive advantage in today’s dynamic manufacturing landscape.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
Quote Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Die Casting Prices or Sand Casting Parts
Zinc Die Casting Parts
American Die Casting Company
Permalink: https://www.kineticdiecasting.com/kdc/inserts-die-casting-tooling/ ?
Die Casting Tools Hot Chamber Machines
Die casting is a widely-used manufacturing process that involves forcing molten metal into a mold cavity under high pressure. This process provides an efficient and cost-effective way to produce intricate metal parts with high precision and consistency. One crucial component in die casting is the die casting tool, which plays a pivotal role in shaping the final product. Among the various types of die casting machines, hot chamber machines stand out for their unique characteristics and applications.
Hot chamber die casting machines are specifically designed for metals with low melting points, such as zinc, tin, and lead. These machines feature a crucible of molten metal connected directly to the die cavity, eliminating the need for a separate melting furnace. This direct linkage enables quick and efficient casting cycles, making hot chamber machines ideal for high-volume production runs.
The die casting tool used in hot chamber machines consists of two main parts: the mold, which shapes the final product, and the ejector pins, which assist in removing the finished part from the mold. The mold is typically made from hardened steel or alloy to withstand the high pressures and temperatures involved in the die casting process. Precision machining techniques are used to create the intricate cavities and features required in the final part design.
One key advantage of hot chamber die casting tools is their ability to produce complex shapes with tight tolerances and excellent surface finishes. The molten metal is injected into the mold cavity at high speed and pressure, ensuring that the material fills all the intricate details of the mold. This results in parts with minimal porosity and high dimensional accuracy, reducing the need for secondary machining operations.
Another benefit of hot chamber die casting tools is their versatility in producing a wide range of part sizes and geometries. From small and intricate components to larger and more robust parts, hot chamber machines can accommodate various design requirements. The tooling design can be customized to suit specific part geometries and production volumes, making hot chamber die casting an adaptable and flexible manufacturing solution.
Maintenance plays a critical role in ensuring the longevity and performance of hot chamber die casting tools. Regular inspection and cleaning of the tooling components are essential to prevent wear and prolong tool life. Proper lubrication of moving parts and replacement of worn-out components are key maintenance practices that help maintain the tooling’s functionality and accuracy over time.
In conclusion, hot chamber die casting tools are integral to the success of die casting operations, providing a reliable and efficient means of producing high-quality metal parts. Their unique design features and capabilities make them well-suited for applications that require precision, speed, and cost-effectiveness. By leveraging the advantages of hot chamber die casting machines and tools, manufacturers can meet the demands of various industries and deliver products that meet the highest standards of quality and performance.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
NADCA-Product-Standards-for-Die-Casting-pdf
Die Casting Porosity
Die Casting Draft Angle
Process 500 Die Castings a Day
Thank you for being our customer. Kinetic Die Casting Company makes parts for our manufacturing customers using the die casting process. What that means is, we inject molten metal into a steel die mold to make metal parts. When the die casting mold is in the die casting machine, the die casting process to make metal parts is very fast.
Die Casting Process
It goes like this:
In this way, we make 60 parts for our customer every hour and about 500-600 parts in a 10 hour work shift.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Parts:
Quote Prices Die Casting Parts
Kinetic Die Casting Company makes:
Die Casting Handle Hardware
Die Casting Alloy Types
Casting Aluminum
Permalink: https://www.kineticdiecasting.com/kdc/process-500-die-castings-a-day/
Comparison of Die Casting Tooling Types
Die Casting Tooling Types – Kinetic Die Casting Company produces die casting tooling for may types of die casting products.
- Die Casting Inserts
- Die Casting Mold Bases
- Unit Die – Die Casting Tooling
- Complete Die Casting Tooling
- Die Casting Trim Die Tooling
Die Casting Inserts –
Typically the least expensive tool to buy to get die casting parts. The cost of an insert starts at about $6000 and could range upward to over $20,000. The inserts can weigh as little as 30 – 40 pounds or more than 100 pounds. And typically the die casting inserts are only 4″-6″ larger than the part that needs to be produced.
Die Casting Inserts need to be mounted into a Die Casting Mold Base. If the die casting part needs a slide or slides. The mold base could be more costly.
Die Casting Mold Bases –
The Die Casting Insert Tool is mounted into a mold base to make die casting parts. The mold base is very large (usually over 15 inches), heavy (usually over 1500 pounds) and expensive (usually over $4,000). The mold base is necessary to control the temperature and pressures in die casting. The mold base has a hole to allow the metal to be injected into the tool. The mold base has special clamping slots so it can be mounted into the die casting machine.
Unit Die – Die Casting Tools –
A special die casting tool that is used to reduce the cost from a complete die casting tool and more efficient than die casting insets is the unit die tool, sometimes called a DME unit die. The unit die tool is easier and faster to change out in a die casting machine. Sometimes as little as half an hour verses sometimes four hours as a complete tool, or six hours as a die casting insert. It requires that the die casting company have a master DME unit holder mounted in a die casting machine. The unit dies are universal in the die casting industry and can be moved from one die casting company to another easier, similar to complete tooling, than die casting inserts. Unit dies are produced in three sizes, depending on the size of the part to be produced. 10×12 (pronounced ten by twelve), 12×15 (pronounced twelve by 15), and 15×18 (pronounced fifteen by eighteen)
Complete Die Casting Tooling –
The best quality tool. The most expensive tool. The tool that is the easiest to move from one die casting company to another. This tool is the complete package, cavity inserts and mold base. It mounts directly into the die casting machine. It controls the temperature and pressure much better than it’s counterparts.
Die Casting Trim Dies –
A die casting trim die cuts the excess material around the die casting part (flash). The die casting trim die mounts in a hydraulic press and saves time and produces a better part than sanding parts.
See our Website:
http://www.kineticdiecasting.com/tooling.html
http://www.kineticdiecasting.com/tooling_die_casting.html
Whether, you need die casting parts produced in aluminum or in zinc, contact Kinetic Die Casting Company to purchase your parts or die casting tooling.
Posted in Tooling Die Casting
Tagged Die Cast Mold, die casting tooling, Mold Base, Molds, Tooling Die Casting, Tooling Inserts
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Why Concrete Roof Tiles
Why Concrete Roof Tiles. Do you know that a strong and attractive-looking concrete roof is a sign of a well-planned home? Apart from an experienced roofing contractor and good equipment used in building your home, a quality concrete roof will set your home apart from any other. This is why it is very important to consider your roof structure and the general architectural style of your home before making your choice of roofing material.
There are a wide variety of choices in concrete roofing materials. You will need to choose the kind that are both attractive and durable, as well as weather-proof, energy-efficient, and budget-friendly. You can consider composition shingles, which will fit most financial considerations, are fire resistant and need very low maintenance. However, they have a limited life span and are susceptible to very strong winds.
For a more natural look, you can take a look at wood shakes that will allow your home to take in more air. However, they are not impervious to insects, rot or mold, and they require a lot of repairs. Slate is more expensive, but is fire resistant and does not require much maintenance. But they are also brittle and can cause damage to your drains.
A lot of roofing contractors recommend concrete roofing tiles because they have a more modern look, and are fire resistant, rot repelling, as well as indestructible by insects. They are also low maintenance, durable, and longer lasting. Concrete roofing tilemolds come in a wide variety of colors and can even be made to look like slate, shake, or terra cotta tiles. Their versatility extends to their use as exterior wall decorative accents, and they are sure to make your home weather-proof, well-insulated, attractive, energy-efficient, and infinitely more comfortable.
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Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
