The term “Tax Day” refers to April 15th in the United States and is understood as the tax deadline to file individual or personal tax forms and make the required payments to the their State and the IRS (Internal Revenue …
Continue reading
Tag Archives: Tooling Die Casting
Drove a Ford Pinto in and a Mercedes Benz out
Before I started Kinetic Die Casting Company, in the early 80’s, “John” visited me at a different die casting company. He drove into my parking lot in a green Ford Pinto, about 10 years old. John was an interesting man, a magician who frequented magic clubs and visited Las Vegas on occasion. The most remarkable thing I remember about John other than his red hair was the gold nugget ring he wore.
John’s visit was regarding a new auto parts product idea. He told me that there was only one type of “Auto License Plate Frame” available. It was a flat plastic frame, in black or white typically, that was occasionally painted or had a sticker with the name of automobile dealerships (If you can remember, in the early 1980’s, he was right)
John had an idea for a new product. A license Plate Frame that was made of “metal” that look like gold and needed to look like gold nuggets “just like his gold nugget ring”. John pointed at the ring on his finger as he told me what he wanted. Seemed like a good idea to me so we proceeded to make the tooling for his “Gold Nugget License Plate Frame”. John sold several thousands of these frames and came to me with another idea.
John wanted a License Frame that looked like a “Silver or Gold Chain”. Within a year, John had other ideas for frames that I had made for him.
About a year and a half to two years after meeting John the first time, he drove his new Mercedez Benz to my office with the buyer of his license frame business. The buyer was a larger auto parts manufacturer. John made a lot of money on his ideas. His investment of a few thousand dollars for die casting tooling was well spent.
John, if you see this, please visit me and show me a few more card tricks.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Die Cast Tooling and Its Forms
Die Cast Tooling and Its Forms. Die cast tooling are the dies and the molds used for die casting. These die cast tools many forms namely Trim Dies used for die cast parts, Die Cast Family Mold Tooling, Complete Class “A” Die Cast Mold Tooling or Die Tooling, Unit Die Tooling, Prototype Die Cast Tooling Inserts and Die Cast Tooling Inserts.
I would be focusing this article on the latter form, the die cast tooling inserts since among all the die cast tooling, these are the least expensive. These actually are just enough steel to create cavities plus extra steel to put up with the fluctuations of the temperature of molten metal injecting under force. To extend the tooling life, the inserts should be heat treated to reach their proper hardness, not too hard and not too soft. Making it too soft will cause it to easily get damaged or easily wear from erosion and making it too hard, on the other hand could result to the steel cracking due to high temperature. Toolmakers who do not use enough steel in the inserts may reduce its potential life.
The die casting tooling inserts need to be supported by a type of holder so that metal could be injected into it and also to provide a sort of a path for the metal to pass and go in while the gases escape. These gases should be removed because it can produce porosity. This holder of inserts are called unit die, family die or mold base.
Die casting is no simple task. You would need to ask expert toolmakers to do this job for you. You just simply need to look online for you to find the expert that could help you. Varying websites of different die casting companies can be found in the internet. All you need is to choose which is the one nearest you.
Posted in Tooling Die Casting
Tagged die casting tooling, Tooling Die Casting, Tooling Inserts
Leave a comment
Aluminum Die Cast Tooling
Aluminum Die Cast Tooling. Aluminum die casting is a metalworking process mainly used to create several small to medium sized parts. This process results in parts with the almost exact same dimensions, smooth surface finish and with incredibly high detail. The process of aluminum die casting typically involves molten metal to be forced into molds under high pressure to create each part. Then, they are machined into dies. Common metals used for this process are non ferrous metals such as tin, copper, magnesium, zinc, lead and aluminum; although ferrous materials can also be used. Due to the versatility of this process, it has become one of the highest volume of products made in the industry.
The first of the Die Cast Tools used in this process is known as the die cast tooling or die cast mold. This mold is made from strengthened steel and can come in several shapes and sizes. They are available in single cavity, where one part is created per cycle, and multiple cavity, where several parts are created in a single cycle. These molds and tooling can cost for as low as a few hundred dollars for the simpler molds and would cost several thousand dollars for larger and complex molds.
Other Aluminum Die Cast Tools used for the process of die casting are the machinery; namely the gooseneck machine or hot chambered machine and the cold chambered machine. These machines have different advantages as well as advantages and it would depend upon what metal is being used to determine which machine is to be used.
Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts
Die Casting Molds
Die Casting Molds. Perhaps the most important tool used in die casting is the different Die Casting Molds used. These molds are responsible in shaping the molten metal which is placed in them. They mold the metal into the desired shape of the manufacturer. But, what is die casting any way?
Die casting is a metalworking process that is best used by manufacturers to create a large quantity of small sized to medium sized parts in a short amount of time. This is done first by melting the metal, usually non ferrous metals such as aluminum, lead, magnesium or zinc among others, then forcing them into the Die Casting Molds. The molds are then machined into dies to create the parts and complete the process.
The machines responsible for machining these molds in dies are known as hot chambered die casting machines and cold chambered die casting machines. The hot chambered machines can accomplish the task with fewer cycles involved in the process; in other words it can accomplish the task faster compared to a cold chambered machine. The latter is used by manufacturers in cases where in the hot chambered machine cannot accommodate the alloy being used. They complete the task slower because the metal needs to be melted in a separate furnace and the time it takes to transfer them into the machine makes the difference.
The Die Casting Molds used in these machines can be rather expensive. They are built from hardened metal and could cost as much as several thousand dollars.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Die Casting Tooling Molds
Die Casting Tooling Molds. The process known as die casting is mainly used in the metalwork industry to create a great number of parts of the same specifications by forcing molten metal which are under high pressure into molds or Die Cast Tooling. This process results in uniform results from most of the products and the finish is smooth and of high quality. The dimensions of each part is almost exactly the same with only about 0.2% difference which means that there is little need for post production clean up or machining.
There are two machines used in die casting, namely the hot chambered die cast machine and the cold chambered die cast machine. Each machine has its own distinct advantages and disadvantages such as the hot chambered die cast machine can finish the product in less time than the cold chambered die cast machine; however there are non ferrous metals that cannot be die casted using the former. Whichever machine a company is using, it is essential that they give some time and thought into the Die Casting Tooling as these are the most crucial tools of the whole process.
Die cast molds or Die Casting Tooling can be very expensive. They are made from hardened steel and they come in different shapes and sizes. Their cost can vary from a couple hundred dollars to several thousand dollars, depending on the size and complexity of the mold. There are single cavity molds and several cavity molds to cater to whatever the manufacturer needs to accomplish.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
