On the morning of December 7, 1941, the air assault on Pearl Harbor was a surprise military attack by the Imperial Japanese Navy Air Service against the United States naval base at Pearl Harbor, Hawaii Territory. The attack, also known …
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Tag Archives: Tooling Die Casting
Aluminum Bracket Hardware – How are they Made?
Aluminum Bracket Hardware – How are they Made? Brackets are used in many ways. Basically, their main purpose is to hold something in place. They are there so that something that shouldn’t move does not. When it comes to these brackets, they have to be very strong and should last long. In this case, aluminum is the perfect choice to make these brackets.
Aluminum Bracket Hardware has several advantages over steel brackets. First of all, aluminum is cheaper compared to steel. Aluminum Brackets Hardware can also last longer compared to steel made brackets, at the same time, aluminum can last longer than steel brackets. Most of all, Aluminum Brackets Hardware is made through die casting, which means that no welding is necessary in completing these brackets. A solid bracket is stronger compared to a bracket with welding points as these points can become weak links in the bracket. It is important that these brackets are strong and reliable so that it can achieve its purpose of not letting anything move when it shouldn’t.
Aluminum Brackets Hardware is commonly made through the process known as die casting. As said before, because they are made through die casting they are stronger as they do not need to be welded together. The first step in this process is to melt the aluminum bars into liquid form so that it can be injected into large metal casings which are actually die casting molds to give the liquid its shape. Once it is injected, the castings will be cooled down. After it cools and opened, the end product is new Aluminum Brackets Hardware.
Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote
Save Money When Creating Die Casting Molds
How To Save Money When Creating Die Casting Molds. Die casting molds, or simply die casting tooling dies, do not really come as easy as it sounds, and certainly these do not come cheap too. For starters, die casting molds must go through several blueprints in order for these to actually be employed in any type of production. Naturally, blueprints have to be converted to actual dies which could make actual pieces. Even with the best blueprints, only a “finished product” could show the positive and negative qualities of the pieces. In turn, these pieces will have to be scrutinized and tested for both quality and strength. Achieving one “flawless” die design can literally take months of work, and the longer the testing continues, the more expensive it becomes.
Why is this so? Well, most die casting tooling are made from steel alloys, and these do not come cheap at all. So for producers of die cast products, they turn to less expensive alternatives in order to create the prototype of the perfect die. Prototypes are usually made of less dense steel alloys. Although the pieces that are made from these prototypes are made from more solid materials, the prototype dies themselves are usually made of light weight materials. These are also subject to metal erosion when used and cannot be readily modified.
However, the prototypes can be made cheaply, and studied afterwards to note where the flaws in the pieces may emerge. The main purpose of using cheap materials for prototype is simply that: to save money during the designing stage. When the desired “model” is achieved, only then do producers of die cast products use steel alloys to create the dies. However, as part of quality control, the pieces that finally emerge from the steel alloy dies also have to go through rigid testing.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Die Casting Molds
Die Casting Molds. Aluminum die casting is the method for manufacturers to fulfill orders for large quantities of small to medium sized metal parts. This versatile process has been placed among the highest volume products made by the metalwork industry.
The process of die casting starts off with molten metal. This molten metal is then forced into the Die Casting Molds in a high pressure environment. After which, they are then machined into dies. This process results in the metal parts to be consistent in their dimensions, with high quality and good detail. For most of the time, die casting makes use of non ferrous metals such as tin, aluminum, zinc and copper among others but ferrous metals can also be used in this process. However, harder and stronger metals such as steel and iron cannot be used in this process; instead they are used to make Die Casting Molds.
These die cast molds come in a number of different shapes and sizes. Some can be made as single cavity molds which can make one part for every cycle or multiple cavity molds which can make several parts in a single cycle. Their shape and design would determine the cost of these molds; the more complex the design then the higher the cost of the mold would be. They can be very expensive, ranging from hundreds of dollars to thousands of dollars per mold.
When the molten metal is placed into the Die Casting Mold, they are then placed in either a hot chambered machine or cold chambered machine to complete the process.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Die Casting: Some Questions Answered
Die Casting: Some Questions Answered. What is a die? A die is also sometimes called a mold, is tooling to produce die cast parts. A die cast tool is a metal block tool used to make die casting parts. What is die casting? Die casting is the process by which the metalworking industry manufacture and fabricate metal parts; it is a way of forming metal objects by injecting molten metal into a die cast tool or a die cast mold under high pressure. Many copies can be made, over 100,000 parts from each die casting tool, thereby making it an economical process. It is ideal for mass production.
What metal parts can be fabricated using the die casting process? In the automobile industry, this is how cylinder heads and engine blocks are made. Tiny sewing machine parts can also be made in this way, as well as parts for medical devices and refrigeration units, for it is a precision process that creates a precision product. The finished product of a die cast mold has good surface finish, good detail even if it has a complicated design, and it is sharply outlined.
Tooling for die casting is made of steel. What are the kinds of metals used in die casting parts? The metals have to have a low melting point, and they are usually non ferrous (meaning they do not contain iron). Examples of these kinds of metal and metal alloys are zinc alloy, magnesium, tin and lead, brass, aluminum alloy, and copper.
What are the characteristics of a die cast metal? Die casting parts using the prescribed metals make them tough, well-built, heat resistant, stable and molded with precise dimensions. There are various finishing techniques available to metal parts that are made using the die casting process, your choice of smooth or textured, plated or finished some other way.
Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company
Accessories Made From Aluminum Die Casting Tooling
Benefits of products and accessories made from aluminum die casting tooling. Aluminum die casting methods thru the use of the right aluminum die casting tooling gets the job done for most companies. For them this way of manufacturing components like parts, decorative trims and other products offer many benefits and features that cannot be offered by any other way of producing and manufacturing decorative trims, parts and components. The following is a listing of some of the important benefits of using this technology:
These are just some of the good things that can be delivered by the process and by aluminum die casting tooling on products. And these are the reasons why companies prefer this process over other modes of production.
Kinetic Die Casting is a california die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
