Optimal Die Casting Production Part Quantity? “I need to buy several thousands of parts to buy die castings”. That is the most common myth or false belief people have regarding the optimal die casting part production quantity. We believe, the …
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Tag Archives: Tooling Die Casting
Die Cast Parts Tooling
Die Cast Parts Tooling for Making Die Cast Parts. The process of making of aluminum die cast parts entails value for product quality, above else. With this in mind, aluminum die casters tend to give premium on following specifications right to the tilt. The basic agenda on the list is die construction, which is primarily made of die casting tooling. Tooling for Die Casting aluminum is made of alloy tool steels in at least two sections, namely the fixed die half and the ejector die half. In modern times, dies may carry cores, movable slides, or other sections for the production of threads, holes, and other features for the attainment of the desired shapes.
The fixed die casting tooling mold half has a shot hole that makes it possible for the molten aluminum metal to enter the die and fill in the cavity. On the other hand, the ejector die half has runners and gates that lead the molten metal aluminum right into the cavity. Aside from these two sections involved in the aluminum die casting process, dies also consist of locking pins (for purposes of securing the fixed die half and the ejector die half), ejector pins (for purposes of making the removal of the aluminum cast part easier), and openings (for purposes of cooling and lubricating the molten aluminum metal or aluminum casting).
When the chamber closes, the fixed die half and the ejector die half become one and remain locked together, thanks to the chamber’s hydraulic pressure. After a certain amount of time elapses (depending on the total projected surface area and the pressure required for the injection of the metal into the cavity), the aluminum die casting process is completed and high quality die cast parts are produced.
Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company
Posted in Tooling Die Casting
Tagged Die Cast Mold, die casting tooling, Tooling Die Casting
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Tough Job
One Tough Job!! Making aluminum parts using the die casting process can really be a tough job. Just imagine pouring raw aluminum and zinc materials into casts, melting metal, and a whole lot more. And did I mention that those steps are just the beginning? Die casting requires more than just pouring metals into a die cast mold.
When the die has finally taken on a solid form, it then must be opened and will then be pinned by the ejector. The gate, runners, sprues and flash, which are collectively known as the scrap, must then be separated from the casting. A special trim die that is in a power press or hydraulic press is often used to do this part of the process. Sawing or separating by hand can also be done but are considered as older methods used also in sand casting which will then require case grinding to smooth out the scrap marks. A much easier way, when gates are thin and easily broken, would be to use tumble shots after which separation of gates should be done. The metal used in the whole process will not be entirely utilized as 15% of it will be not put to use due to many different factors. Remelting it though would make the metal recyclable.
Definitely, the whole die casting process takes on a intricate and arduous labor. And although that is the case, people in this industry still prefer to perform die casting as it produces rapid production rates and gives various other benefits to the whole production process. Besides, the fine finished products that this process yields are very much worth all the hard work that die casting requires.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Diecasting Tooling
Die casting tooling is also known as die casting dies, die casting molds or insert die. Die casting tooling also comes in different sizes, values, and styles. Die casting tooling comes either with a single cavity or multiple cavities. The cost for die cast tooling varies for trim dies and cavity inserts.
Die casting tooling can be damaged and wear off from erosion if the cavity inserts are soft. It requires expertise and understanding on how to mold tooling for aluminum. Kinetic Die Casting Company makes die cast tooling.
Die casting tooling insert is the cheapest form of die cast tooling. It requires heat treatment to extend its tooling life. The die cast tooling insert can wear away and be easily damaged due to erosion of the molten metal. There are die casting toolmakers that don’t use enough steel. Therefore it results to low potential life of the inserts.
Inserts must be mounted into a holder that allows the aluminum to inject into the insert. A pathway should be provided for the metal to go in. These holders are commonly called as family die, unit die or mold base.
If you can’t get yourself good quality die casting tooling inserts for your aluminum because it is expensive, try to get a prototype. The prototype insert is can also be used to test and create a design. It is somehow less expensive compared to a hardened cavity insert and it takes less time to produce. However, this tool can be damaged easily and since it is not as good as a steel insert, it can’t be modified.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Aluminum Roof Tile Molds
Die casting tooling is used to make the aluminum plates known as Roof Tile Molds. Aluminum Roof Tile Molds or Roof Tile Plates used by roof tile manufactures. Aluminum Roofing Tile Molds are the aluminum molds that Roofing tile Companies use to make the concrete tiles for roofs on homes. They produce several thousand roof tiles a day using an extrusion process with a concrete slurry. Aluminum Roofing Tile Molds for Concrete Roofing Tile Industry also called Roofing Tilemolds, Tile Molds or Rooftile Plates are usually made in aluminum or steel. Aluminum roof tile molds weigh less and usually cost less than steel.
Concrete Roof Tiles
There are many styles of roof tiles for homes. Many times these styles are called flat profile roof tiles, low profile roof tiles and high profile roof tiles. Some are known as Mission Roof tiles, Villa Roof tiles, Slate Roof tiles, Shake Roof tiles, Roman Roof tiles, Double Roman Roof tiles, Estate S-Tile, Espania Roof tiles, Flat Roof tiles or Barrel Roof tiles.
The die casting tooling made to produce the plate used as molds is very elaborate and can be seen on the Kinetic Die Casting Tooling Page.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Posted in Die Casting Parts
Tagged die casting, Molds, Roof, Tile, Tooling Die Casting
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