Zinc Die Casting Knobs: The Optimal Choice for Performance and Durability In the world of industrial manufacturing, choosing the right materials for various components is a crucial decision. When it comes to knobs, particularly those used in electronic devices, zinc …
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Tag Archives: Tooling Die Casting
Diecast Trim Dies
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Die Casting Trim Dies
– Die Casting Cavity Inserts “Tooling Inserts”
– Mold base (moldbase)
Last week, I wrote about Die Casting Tooling Inserts.
This week I write about:
Die Casting Trim Dies
The die casting trim die saves time, labor and money making die casting parts. During the die casting manufacturing process, molten metal is forced into the die casting mold through the shot hole, this uses considerable temperature and pressure. The molten metal is forced into the die cavities. The gases escape ahead of the metal out gas vents. Where the metal enters the cavity is called the gate. The air and gas in the tool escapes out of the tool through over-flows and vents. There is also excess metal in holes and around the edges called flash. The flash, gates, vents and over-flows need to be removed from the casting. This can be labor intensive using files, drills, deburr tools and sanders. A trim die automates the trimming process.
This was a four part Die Casting Tooling Series:
- Complete Molds, Complete Die Casting Dies
- Die Casting Unit Die Tools (DME)
- Die Casting Cavity Inserts “Tooling Inserts”
- Die Casting Trim Dies
Permalink: https://www.kineticdiecasting.com/kdc/diecast-trim-dies/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Tooling Inserts
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Trim Die
– Die Casting Cavity Inserts “Tooling Inserts”
– Mold base (moldbase)
Last week, I wrote about Unit Die Tools for Die Casting. This week I write about:
Die Casting Tooling Inserts
The terms “Cavities” or “Inserts” are the terms used to indicate a tool that is the least part of a die casting tool used to make die casting parts. These tooling cavities are fitted into a holder, a unit die or a mold base, before the tool can be mounted in the die casting machine.
Please review my previous articles on “Complete Die Casting Dies” and “Die Casting Unit Die Tools” to see what I mean about mounting the mold into the machine.
The Cavity Insert Tool does not have an ejector plate or ejector pins. These items will need to be fabricated prior to fitting the inserts into the holder. Inserts are somewhat small, the most common size is 6×6 inches weighing less than 30 pounds. In comparison, a unit die weighs over 100 pounds and a mold base can weigh 2000 pounds. Purchasing Tooling Inserts is the least expensive avenue into getting die casting parts. The downside is the die casting supplier owns the holder required to make parts.
Next Thursday… Trim Dies
Permalink: https://www.kineticdiecasting.com/kdc/tooling-inserts/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Unit Die Tools
Kinetic Die Casting Company (kineticdc) makes aluminum parts and zinc parts using diecasting tooling aka die casting tooling or die casting molds. There are several possible items that fall under the heading as tooling. In the following weeks, I will be discussing the following terms used as die casting tooling:
– Complete Mold, Complete Die Casting Die
– Unit Die Tools (DME)
– Unit Die Holder
– Trim Die
– Cavity Inserts “Inserts”
– Mold base (moldbase)
Last week, I wrote about Complete Die Casting Molds. This week I write about:
Unit Die Tools for Die Casting
The terms “Unit Die” or “DME Die” are the terms used to indicate a tool that is part of a unit tool used to make die casting parts. The letters “DME” are for Detroit Mold Engineering, the original developers of the DME unit die tool. Similar to how some people refer to a “soda pop” as a “Coke”. The unit die typically consists of a set of cavity inserts mounted in the unit die. Typically, an ejector plate with ejector pins are part of the package. There are several sizes of Unit Die Tools, they are indicated by their dimensions (Height by Width). The most common sizes are 10×12, 12×15 and 15×18.
The DME unit die uses a master unit die holder to hold the tool in the die casting machine. Sometimes, the maser holder remains in the die casting machine making the die casting mold changeover time faster. The master unit die holder has the clamping rails needed to mount the tool in the die casting machine. The master holder also has the shot hole for the shot sleeve.
The tooling cost for a Unit Die Tool is usually less expensive than a complete mold because it needs less steel and uses the rails and shot hole in the master unit die holder. The die casting company will usually own the various sizes of master unit die holders.
Next Thursday… Cavity Inserts
Permalink: https://www.kineticdiecasting.com/kdc/unit-die-tools/
“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling
Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Tooling Used in Die Casting
Die Casting Tooling. Aluminum die casting is a manufacturing process used to fulfill orders for large quantities of small to medium sized metal parts. This dependable process is used for high volume products made by the metalworking industry.
Die Casting Tooling
This process called die casting starts off with molten metal. The molten metal is then forced into the Die Casting Molds in a high pressure environment. After which, they are then machined into dies. This process results in the metal parts to be consistent in their dimensions, with high quality and good detail. For most of the time, die casting makes use of non ferrous metals such as tin, aluminum, zinc and copper among others but ferrous metals can also be used in this process. However, harder and stronger metals such as steel and iron cannot be used in this process; instead they are used to make Die Casting Molds.
These die casting molds come in a number of different shapes and sizes. Some can be made as single cavity molds which can make one part for every cycle or multiple cavity molds which can make several parts in a single cycle. Their shape and design would determine the cost of these molds; the more complex the design then the higher the cost of the mold would be. They can be very expensive, ranging from hundreds of dollars to thousands of dollars per mold.
Permalink: https://www.kineticdiecasting.com/kdc/tooling-used-in-die-casting/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Metal Flow 2017
Kinetic Die Casting Company (www.kineticdc.com) uses software to check Heat Sink Metal Flow into Mold or Die Casting Tooling. Aluminum Heat Sink for the lighting industry. Two cavity aluminum heat sink die casting molds. 818-982-9200 (music provided by YouTube)
Permalink: https://www.kineticdiecasting.com/kdc/metal-flow-video-2017/
Kinetic Die Casting Company
E-mail sales@kineticdc.com / 818-982-9200 / 800-524-8083 Toll Free / 818-982-0877 Fax
6918 Beck Avenue, North Hollywood, California USA 91605,
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
