August 11, 2017 – NADCA Golf Discounts Expire. Join us for our annual NADCA Chapter 30 golf tournament 8/25/17. California’s two largest metal casting chapters are coming together once again for a day of golf and networking. Over 135 industry …
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American Auto Die Castings
Processing Motor Vehicle Die Cast Parts. Many American automotive parts companies are now using die casting. It is a metal-working procedure which is intended for large scale productions. Motor vehicle die cast parts are known for ease in production and performance against multi-directional stresses. These parts are used as stationary parts like the vehicle frame and engine fixtures. They are also intended for mechanical parts like gears, engines and chains.
Die casting and its variants always compress molten or semi-molten metals. Hence, pressure and temperature are always important factors. As for motor vehicle die cast parts, they are usually created through cold chamber die casting. The type of casting depends on the type of metal. Majority of metal products in the automotive industry utilize aluminum and magnesium. Cold chamber method is the one appropriate for such high-melting point metals.
The metal is melted in a separate furnace. As it is cooling down, it will be transported to the dies, which contain the target shape. Depending on the strength specifications and type of metal, pressures between 10 to 175 mPa will be maintained until the metal solidifies. This can produce a wide range of shapes from the simple to the intricate: rods, bars, billets, planes and fixtures. They require little or no post machining because die casting results in precise shapes and thickness.
Motor vehicle die cast parts include engine blocks and some gears, which are mostly made of aluminum and magnesium casts. The combination of these two metals is very tough, even when subjected to repeated load and high temperatures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures zinc and aluminum die casting. If you would like a quote, please visit our website:Die Casting quote
https://www.kineticdiecasting.com/kdc/processing-motor-vehicle-die-cast-parts/
More About The Die Casting Production Process
Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.
More About The Die Casting Production Process
The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.
The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.
In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
https://www.kineticdiecasting.com/kdc/exploring-the-process-of-high-pressure-die-casting/
Posted in Blogger, Diecasting Process, Kinetic Die Casting Company, newsletter
Tagged #diecasting, Die Casting Process
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2025 BABAA Die Casting Parts
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood CA 91605 USA, Phone 818-982-9200 (sales@kineticdc.com) manufactures American Sourced die casting parts. We are a BABAA (Build America Buy America Act) Compliant Die Casting Company (www.kineticdiecasting.com).
The BABAA Act, enacted was part of the Infrastructure Investment and Jobs Act on November 15, 2021, focused on maximizing the federal government’s use of services, goods, products, and materials produced and offered in the United States. BABAA requires that all iron, steel, manufactured products, and construction materials used in federally funded projects for infrastructure must be produced in the United States.
To be compliant with the Build America, Buy America (BABAA) Act, parts used in manufacturing must be “Made in the United States” and made from at least 55% US-mined, produced, or USA manufactured components.
The BABAA Act was enacted in 2021 as part of the Infrastructure Investment and Jobs Act. It requires that the federal government use more US-produced goods, services, and materials for federally funded projects.
BABAA requirements apply to all recipients of Federal Financial Assistance who are:
Here are some ways our customers are ensuring BABAA Document compliance:
- Kinetic Die Casting provides a Certificate of US Manufacture with every product shipment.
- Kinetic Die Casting provides a Metal Certification with every product shipment.
- Kinetic Die Casting provides a Certificate of Conformance with every product shipment.
Contact Kinetic Die Casting Company to get a competitive die casting part price and competitive die casting tooling prices.
Kinetic Die Casting Company, Inc. 6918 Beck Avenue, North Hollywood California USA 91605
Contact us today:
Sales@kineticdiecasting.com or 818-982-9200
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#AmericanDieCasting, #BABAA, #DieCastingUSA, #AluminumCastingsUSA
Posted in Aluminum Die Casting, Blogger, Business, Customers, Kinetic Die Casting Company, newsletter
Tagged #AluminumParts, #BABAA, #diecassting, aluminum, Casting
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Die Casting Parts Porosity
Kinetic Die Casting Company sales@kineticdc.com is experienced in Solving Quality Problems of Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
To fully understand this concept, you must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal alloy. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two die halves. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Blogger, Die Casting Alloys, Diecasting Process
Tagged #DieCastingPorosity, Porosity
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More die casting parts and the alloys used to make them
Kinetic Die Casting Company specializes in making die casting parts, sales@kineticdc.com. When undergoing die casting, the type of metal alloy used determines the specific type of die casting that should be employed and the quality by which the die casting parts are made. To give you an idea of which metal alloys to use for you to arrive at your desired casting part, take note of the advantages and disadvantages of using these metal alloys.
Zinc is the easiest alloy to cast because it is highly ductile and has high impact strength and can be easily plated. The low melting point of zinc makes it convenient to be used for small casting parts and is expected to last long.
More die casting parts and the alloys used to make them
Aluminum is a lightweight die casting alloy that contains a high stability to be molded into complicated shapes and sizes. It is known to be very resistant to corrosion and it is noted for its chemical and physical properties such as high electrical and thermal conductivity as well as high temperature tolerance. We use mostly aluminum alloy to die cast our parts
Magnesium is well known to be machined easily, besides being the lightest alloy to be die cast, this metal also has extraordinary strength to weight ratio. Kinetic Die Casting does not die cast parts using magnesium
The high hardness of Copper coupled with its high corrosion resistance provides excellent sheer stress resistance and strong dimensional stability like that of steel. Kinetic Die Casting does not die cast parts using copper
Alloys made from Lead and Tin are high density and are used for production of parts with exceptionally close dimensions. Kinetic Die Casting Company does not die cast parts using lead or tin
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company manufactures products like aluminum casting brackets hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
